
Originally Posted by
PerthDisco
How do you determine if the output drive to TC spline is the culprit?
By eliminating the easier to diagnose causes. A hoist would be handy, but not essential. Raise the car to off-road height, put axles stands or similar under the jacking points just in case. Leave the handbrake off and switch off the engine. The car will pop the gearbox into Park, but that's OK for this exercise. Crawl under the car and look for movement in the front and rear prop shafts. Both rotational and lateral. As the axles are prevented from movement by the wheels being in contact with the ground, and the gearbox is locked in Park, any felt clunking (and you will feel, see and hear it) will most likely be from prop shaft CV joints, splines or rear centre bearing or a combination of the lot. You might also pick up any diff slackness, too, but if you suspect that then I'd suggest getting an Indy to look at it. Unless you're feeling up to it, then you could jack up one rear wheel and see how that feels, then do the same at the front. That will also give you clues as to the state of the transfer case, but this is now getting a bit hard to explain.
Your prop shafts are probably due for replacement anyway, so I'd start there. Then adjust up the diffs if necessary. If all this fails, then start looking for more exotic causes.
2013 D4 expedition equipped
1966 Army workshop trailer
(previously SII 2.25 swb, SIII 2.25 swb & lwb, P38 Vogue, 1993 LSE 3.9V8 then HS2.8)
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