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Thread: AMK compressor Repair Kit

  1. #21
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    Hi All,
    Well, what a great learning experience. I refitted the compressor, double checked all of the connections, started the car, and it runs, but still showing a suspension fault.
    Checked everything but could not find any thing wrong, so I decided to take my wife for a drive, off we head to Toowoomba about 45 k's from home. Still showing orange triangle and suspension fault. Parked the car and did what we needed to do, + bought a new centre control valve, started the car and got about fifty metres down the road and the front dropped to the bump stops. Now have red and orange lights and new warning "normal height only available do not exceed 50kph."
    I can tell you, the New England highway out to Crows Nest is pretty bloody rough, and a Disco 4 HSE which normally floats over the bumps is like a dray when there is no suspension.
    Pulled out the compressor once again, double checked everything, refit, no change.
    After a lot of hair pulling, I made the decision to buy a new compressor.
    Picked it up yesterday morning and fitted it. Started the car, all good. I now have suspension again.
    I will completely dismantle the old compressor to see if I can find out what the problem was, but I have my suspicions about the solenoid, I did pull it off and test it on the bench and it seemed to be working, but the resistance across the coil seemed a little off to me. we shall see when I strip the comp.
    I can now remove the air compressor in about 10 minutes, and refit it in about 20 minutes.
    The local indie told me that he no longer repairs AMK's, as the success rate is way too low.
    Next job, rear drivers side door lock actuator. Woopee, really looking forward to that!
    Cheers
    Les

  2. #22
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    I decided to change the desiccant, O-rings and exhaust valve solenoid on my compressor today. It's done 180,000km but the desiccant showed little sign of degradation, one of the filters may as well be new and the other a little dirty but definitely not blocked. I'd be surprised if I couldn't have gotten another 100,000km out of it. but I went this far so changed it all anyway.
    amk service 1.jpg amk service 2.jpg

  3. #23
    BradC is offline Super Moderator
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    That desiccant looks more like molecular sieve than the conventional silica based stuff. Interesting.

  4. #24
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    Quote Originally Posted by BradC View Post
    That desiccant looks more like molecular sieve than the conventional silica based stuff. Interesting.
    the desiccant I replaced it with (from 4x4AirSeals) looks essentially the same only larger beads - they say to be less obstructive but presumably less surface area means less effective.

  5. #25
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    Refitting amk compressor and mount

    Hi Macadamia,
    The compressor and mount assembly is much easier to refit if you slot the top mounting hole in the bracket horizontally and start the bolt before fitting. The bolt will then support the whole assembly while you get the 2 bottom bolts in.
    Cheers
    LuckyLes

  6. #26
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    Quote Originally Posted by LuckyLes View Post
    Hi Macadamia,
    The compressor and mount assembly is much easier to refit if you slot the top mounting hole in the bracket horizontally and start the bolt before fitting. The bolt will then support the whole assembly while you get the 2 bottom bolts in.
    Cheers
    LuckyLes
    I’ve read that a few times but I had no trouble getting it back in. It was easy to fit the bottom two bolts then fiddle the top one into place and tighten with a ratchet spanner.

  7. #27
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    Quote Originally Posted by Macadamia View Post
    I’ve read that a few times but I had no trouble getting it back in. It was easy to fit the bottom two bolts then fiddle the top one into place and tighten with a ratchet spanner.
    Depends a lot on dexterity I suppose. I read about it in another post so did it, found it made the job quite easy.

  8. #28
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    Quote Originally Posted by LuckyLes View Post
    Depends a lot on dexterity I suppose. I read about it in another post so did it, found it made the job quite easy.

    For the AMK compressor the bracket doesn't need to be removed from the chassis.
    Simply undo the 4 compressor mount bolts collecting the springs and washers then slide the compressor rearwards and angle it out.
    Remove the hose and electrical connections first, of course.
    _________________________
    1996 D1 V8 - gone
    2002 D2 Td5 ES- gone but still running elsewhere
    2013 D4 SDV6 HSE - gone
    2023 Defender 110SE D300

  9. #29
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    Quote Originally Posted by jwb View Post
    AMK compressor only the o rings and desiccant are easily done. I also replaced the exhaust valve solenoid which you can get genuine from LR. Don’t know if mine was faulty but it’s only $60 part and my errors were exhaust valve related. Likely the good clean up did the job.
    Could I ask a part number on the valve solenoid?

    The suspension error I'm getting is about not venting quickly enough - the compressor itself is definitely pumping up very well, my mechanic is pretty sure the problem is the exhaust valve (or solenoid - is there a difference?).

    My GAP IID is telling me it's a Hitachi compressor, but I gather that doesn't necessarily mean that's what is actually on the car?

    Are the black plastic parts of the compressor different on AMK and Hitachi (and Dunlop etc) or is it just the motor/compressor itself?

    What's the chances there's a good person on the forum with a changed out valve body they're willing to part with? (he says on knees with hands clasped)?

    Thanks in advance...
    Now 2016 D4 HSE 'Leo' and Steve the Triumph Speed Twin
    Then 2010 D4 3.0 HSE 'James'
    Then 2010 RRS TDV8 'Roger' w traxide DBS, UHF, Cooper Zeons, Superchips remap
    Then 2010 D4 TDV6 'Jumbo' w traxide DBS
    First love 2002 D2 TD5 'Disco Stu'

  10. #30
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    Quote Originally Posted by Stuart02 View Post
    Could I ask a part number on the valve solenoid?

    The suspension error I'm getting is about not venting quickly enough - the compressor itself is definitely pumping up very well, my mechanic is pretty sure the problem is the exhaust valve (or solenoid - is there a difference?).

    My GAP IID is telling me it's a Hitachi compressor, but I gather that doesn't necessarily mean that's what is actually on the car?

    Are the black plastic parts of the compressor different on AMK and Hitachi (and Dunlop etc) or is it just the motor/compressor itself?

    What's the chances there's a good person on the forum with a changed out valve body they're willing to part with? (he says on knees with hands clasped)?

    Thanks in advance...
    Take the compressor cover off and you'll see which type you have.
    I got similar codes and consensus was the valve gets gummed up with dessicant dust.
    A clean out may fix.

    I don't have the part number for the AMK type but just ring your local LR dealer and they'll look up for your car.
    Genuine part was about $60.
    _________________________
    1996 D1 V8 - gone
    2002 D2 Td5 ES- gone but still running elsewhere
    2013 D4 SDV6 HSE - gone
    2023 Defender 110SE D300

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