I think what you say is correct, it is rare...
I'm still getting vehicles in with a broken oil pump housing, I have one now, i find it almost unbelievable there are engines out there that havent had this done.
Printable View
Like mine did in 2015 https://www.aulro.com/afvb/images/icons/icon8.png either the pump flange failed or the bolt sheared, the nth side brisbane indie would not advise. Getting info from them at the time was like pulling teeth.
Think that terry engine is getting towards end of its life as oil pressure is low and will probably need to make decisions soon about another engine or another vehicle. Another engine is the preference if I can find one.
the broken tensioner bolt should not become an issue, replacing the bolt when doing a timing belt is very much the norm on any car for anyone that repairs cars for a living
So in addition to using only genuine bolts, torqued to the correct spec accurately with a digital torque wrench, do you also put loctite on the bolt?
Other than wrong spec bolt, or wrong spec torque, the only other 2 explanations I can think of are either the bolt comes loose, or the mating surface between the tensioner and mounting point are not clean and straight (allowing for some flexing).
26Nm on a grade 10.9 M8 bolt is something like 50-60% proof load, so well below the yield point.
I'll bet that the thread already has dry thread-locker applied.