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Thread: After Market Tilt Tray Kit for Ute

  1. #1
    Saitch's Avatar
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    After Market Tilt Tray Kit for Ute

    I wasn't sure where to put this, as it covers all makes and models.

    I'm thinking of installing a tilt kit onto my existing ally tray on the 75 Series 'Cruiser. I'm leaning toward 'Electric/Hydraulic'. Some of these kits have one ram, whilst other kits have two rams. I'm thinking that two rams would have less lateral flex than a single, midships ram, or am I over thinking here?


    All advice on setup and particular brands (Australian only) appreciated.

    Steve
    'sit bonum tempora volvunt'


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    depending on how the 2 rams system is set up....

    2 rams can give you lower operating pressure for the same lift and additional tray stability meaning you can run a lighter body.

    very clever use of your hinges and rams will allow 2 rams to provide 3 way tipping.
    Dave

    "In a Landrover the other vehicle is your crumple zone."

    For spelling call Rogets, for mechanicing call me.

    Fozzy, 2.25D SIII Ex DCA Ute
    TDI D1(parting/ed)
    Tdi autoManual d1 (Kept it for the girlfriend)
    Archaeopteryx 1990 6x6 dual cab(This things staying)


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  3. #3
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    Hmm. I never gave 3-way a thought. Thanks, Dave.
    'sit bonum tempora volvunt'


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    Electric/hydraulic tipping is perfectly fine for a vehicle, it's almost a stand alone system and a far easier setup that doing hydraulic.

    The hydraulic ram is on a swinging hinge at the bottom and a foot with a ball joint at the top, so you don't need to worry about the ram flexing, it doesn't.

    For the ram types, I'd recommend the multistage rams. They are far more compact and need a lot less depth under the chassis. The multistage rams also increase their force as required when compressed (ie tray down and the load is on it) and then increase their speed when they are open (ie tray is up).

    For the pump you can also get 2 stage with power or speed, although we haven't normally done them on tippers, they're better in other applications.

    All of this kit should be readily available from any hydraulics shop or trailer parts supplier. Be warned, that when you get into hydraulics the cost goes up quickly.

    You will have to do the fabrication - you can buy or make the hinges.

    For 3 way tippers, they are far more complex, even if it is a case of "just doing this and that". At the moment, it is also very difficult to get the corner balls which the tray tips on. We're just about to start another one of these and cant get supply at this stage. The lower mount for the hydraulics is also a bit different to allow the ram to swivel in 2 directions.

    Just read the OP again. Yes, you're over thinking it a bit. 1 ram is enough and it is a lot of extra cost for a second ram which isn't needed and which may cause problems anyway if the rams don't extend and contract at the same rate. The tray doesn't move around much as the hinges make sure it is stable. When in the lowered position, little side flanges on the subframe make sure the tray stays located and doesn't move around. The floor of the tray should make sure the parallelogram tray chassis remains square, however with yours being aluminium, it potentially may be a panel floor which wont be suitable - the LC's chassis will keep it square normally. In fact, I would recommend you fabricate a stronger tray for a tipper anyway so that it is strong in the right areas. Trays are very straight forward to fabricate, they just take a bit of planning and time, but you will already be fabricating a subframe to mount the hydraulics and to hinge the tray anyway. Steel and aluminium don't like the mix either.
    Cheers
    Slunnie


    ~ Discovery II Td5 ~ Discovery 3dr V8 ~ Series IIa 6cyl ute ~ Series II V8 ute ~

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    Quote Originally Posted by Slunnie View Post

    For 3 way tippers, they are far more complex, even if it is a case of "just doing this and that". At the moment, it is also very difficult to get the corner balls which the tray tips on. We're just about to start another one of these and cant get supply at this stage. The lower mount for the hydraulics is also a bit different to allow the ram to swivel in 2 directions.

    you have my curiosity, the last 2 3 way tippers I saw used a combination of 2 hinges with a captive movable pin at right angles to each other on what looked like a mount plate that integrated the side/tailgate anchor. I didnt get a good look at them but I think it was set up so that in order to remove or open the gate the hinge had to have the pin in the hinge part and not in the locked (which looked like a notch at about the halfway point) or free postiion.
    Dave

    "In a Landrover the other vehicle is your crumple zone."

    For spelling call Rogets, for mechanicing call me.

    Fozzy, 2.25D SIII Ex DCA Ute
    TDI D1(parting/ed)
    Tdi autoManual d1 (Kept it for the girlfriend)
    Archaeopteryx 1990 6x6 dual cab(This things staying)


    If you've benefited from one or more of my posts please remember, your taxes paid for my skill sets, I'm just trying to make sure you get your monies worth.
    If you think you're in front on the deal, pay it forwards.

  6. #6
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    Quote Originally Posted by Slunnie View Post
    ..........In fact, I would recommend you fabricate a stronger tray for a tipper anyway so that it is strong in the right areas. Trays are very straight forward to fabricate, they just take a bit of planning and time, but you will already be fabricating a subframe to mount the hydraulics and to hinge the tray anyway. Steel and aluminium don't like the mix either.
    My neighbour bought a new Navara ute with a 2500 x 1800 Al tray which he replaced immediately with a heavier duty single hydraulic ram tipping tray.
    I now have his original tray fitted to the chassis I built many moons ago - has solid axle machined to take Land Rover Series hubs, brakes and springs.
    Roger


  7. #7
    Saitch's Avatar
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    Quote Originally Posted by Slunnie View Post
    Electric/hydraulic tipping is perfectly fine for a vehicle, it's almost a stand alone system and a far easier setup that doing hydraulic.

    The hydraulic ram is on a swinging hinge at the bottom and a foot with a ball joint at the top, so you don't need to worry about the ram flexing, it doesn't.

    For the ram types, I'd recommend the multistage rams. They are far more compact and need a lot less depth under the chassis. The multistage rams also increase their force as required when compressed (ie tray down and the load is on it) and then increase their speed when they are open (ie tray is up).

    For the pump you can also get 2 stage with power or speed, although we haven't normally done them on tippers, they're better in other applications.

    All of this kit should be readily available from any hydraulics shop or trailer parts supplier. Be warned, that when you get into hydraulics the cost goes up quickly.

    You will have to do the fabrication - you can buy or make the hinges.

    For 3 way tippers, they are far more complex, even if it is a case of "just doing this and that". At the moment, it is also very difficult to get the corner balls which the tray tips on. We're just about to start another one of these and cant get supply at this stage. The lower mount for the hydraulics is also a bit different to allow the ram to swivel in 2 directions.

    Just read the OP again. Yes, you're over thinking it a bit. 1 ram is enough and it is a lot of extra cost for a second ram which isn't needed and which may cause problems anyway if the rams don't extend and contract at the same rate. The tray doesn't move around much as the hinges make sure it is stable. When in the lowered position, little side flanges on the subframe make sure the tray stays located and doesn't move around. The floor of the tray should make sure the parallelogram tray chassis remains square, however with yours being aluminium, it potentially may be a panel floor which wont be suitable - the LC's chassis will keep it square normally. In fact, I would recommend you fabricate a stronger tray for a tipper anyway so that it is strong in the right areas. Trays are very straight forward to fabricate, they just take a bit of planning and time, but you will already be fabricating a subframe to mount the hydraulics and to hinge the tray anyway. Steel and aluminium don't like the mix either.
    Thanks, Slunnie. I've also tee'd up to have a look at a mate's Hilux tilter, when he gets back from holidays.
    'sit bonum tempora volvunt'


  8. #8
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    Quote Originally Posted by Blknight.aus View Post
    you have my curiosity, the last 2 3 way tippers I saw used a combination of 2 hinges with a captive movable pin at right angles to each other on what looked like a mount plate that integrated the side/tailgate anchor. I didnt get a good look at them but I think it was set up so that in order to remove or open the gate the hinge had to have the pin in the hinge part and not in the locked (which looked like a notch at about the halfway point) or free postiion.
    Hi Dave, like this. Sorry for the full size pic, but it is so the detail can be seen.

    Cheers
    Slunnie


    ~ Discovery II Td5 ~ Discovery 3dr V8 ~ Series IIa 6cyl ute ~ Series II V8 ute ~

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