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Thread: Isuzu C240 powered Series 3

  1. #81
    Join Date
    Jan 1970
    Location
    Narre Warren South
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    Had a rummage around amongst all the spares that came with Wallit.
    I found the clutch operating arm and the gear lever (but it was missing the nylon cup on the bottom end). Also found new engine/gearbox mounts and a lot of other interesting bits like new Defender mirrors, lenses, door top runners etc. etc.

    DSCN1540 by Colin Radley, on Flickr

    The previous owner had used it for some years and accumulated a lot of new and secondhand parts. Looking at the sound deadening material fitted to the front floor I'm guessing the Isuzu motor is a tad noisy....

    DSCN1541 by Colin Radley, on Flickr


    Colin
    Last edited by gromit; 27th August 2017 at 09:48 PM.
    '56 Series 1 with homemade welder
    '65 Series IIa Dormobile
    '70 SIIa GS
    '76 SIII 88" (Isuzu C240)
    '81 SIII FFR
    '95 Defender Tanami
    Motorcycles :-
    Vincent Rapide, Panther M100, Norton BIG4, Electra & Navigator, Matchless G80C, Suzuki SV650

  2. #82
    Join Date
    Jan 1970
    Location
    Narre Warren South
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    Finished re-assembling the gearbox yesterday so decided to mate it back to the engine.
    I'd already purchased new HT bolts for the bellhousing and new gearbox mounts were found in amongst the spares that came with Wallit.

    Ready for installing.

    DSCN1556 by Colin Radley, on Flickr


    In postion.

    DSCN1557 by Colin Radley, on Flickr


    Done.

    DSCN1559 by Colin Radley, on Flickr


    I'm going to paint the handbrake lever & gearstick and replace the clutch slave, master & flexi hose. There are a few new bolts needed for the gearbox mounts then I can put the seat box back in and test drive.....


    Colin
    Last edited by gromit; 27th August 2017 at 09:51 PM.
    '56 Series 1 with homemade welder
    '65 Series IIa Dormobile
    '70 SIIa GS
    '76 SIII 88" (Isuzu C240)
    '81 SIII FFR
    '95 Defender Tanami
    Motorcycles :-
    Vincent Rapide, Panther M100, Norton BIG4, Electra & Navigator, Matchless G80C, Suzuki SV650

  3. #83
    Join Date
    May 2007
    Location
    Teesdale
    Posts
    454
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    Looking Great Colin!!!

  4. #84
    Join Date
    Jan 1970
    Location
    Narre Warren South
    Posts
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    Quote Originally Posted by dolphint View Post
    Looking Great Colin!!!
    Thanks Steve,

    It's nice to have some space back in the workshop now the gearbox is installed. Busy most of this week so don't think I'll get a chance to work on it again till the weekend.

    Colin
    '56 Series 1 with homemade welder
    '65 Series IIa Dormobile
    '70 SIIa GS
    '76 SIII 88" (Isuzu C240)
    '81 SIII FFR
    '95 Defender Tanami
    Motorcycles :-
    Vincent Rapide, Panther M100, Norton BIG4, Electra & Navigator, Matchless G80C, Suzuki SV650

  5. #85
    Join Date
    Jan 1970
    Location
    Narre Warren South
    Posts
    6,795
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    I visited Fred Smith Land Rovers in Bayswater yesterday.
    Turns out he has a Landy he's wrecking that is fitted with an Isuzu C240 motor ! Plus he knows someone in the club that also used to have a C240 powered Landy but the motor was removed to fit a Holden.
    Should have asked him when I was looking for a flywheel......

    He also has a very low mileage S3 shorty in the same pale green colour as Wallit. From what I could see it was brilliant condition although apparently there's a couple of dints on one front wing. One minor problem is the rod through the block, apparently the last owner ran the oil low and the motor karked it.
    Find a motor, rebuild it and drop it into this Series 3 and you'd have one close to mint original condition, although the purists would pick up the incorrect engine number.....

    Colin
    '56 Series 1 with homemade welder
    '65 Series IIa Dormobile
    '70 SIIa GS
    '76 SIII 88" (Isuzu C240)
    '81 SIII FFR
    '95 Defender Tanami
    Motorcycles :-
    Vincent Rapide, Panther M100, Norton BIG4, Electra & Navigator, Matchless G80C, Suzuki SV650

  6. #86
    Join Date
    May 2007
    Location
    Teesdale
    Posts
    454
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    0
    Quote Originally Posted by gromit View Post
    I visited Fred Smith Land Rovers in Bayswater yesterday.
    Turns out he has a Landy he's wrecking that is fitted with an Isuzu C240 motor ! Plus he knows someone in the club that also used to have a C240 powered Landy but the motor was removed to fit a Holden.
    Should have asked him when I was looking for a flywheel......

    He also has a very low mileage S3 shorty in the same pale green colour as Wallit. From what I could see it was brilliant condition although apparently there's a couple of dints on one front wing. One minor problem is the rod through the block, apparently the last owner ran the oil low and the motor karked it.
    Find a motor, rebuild it and drop it into this Series 3 and you'd have one close to mint original condition, although the purists would pick up the incorrect engine number.....

    Colin
    Sounds like a good candidate for a 200tdi transplant who much did he want for it?

  7. #87
    Join Date
    Jan 1970
    Location
    Narre Warren South
    Posts
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    Quote Originally Posted by dolphint View Post
    Sounds like a good candidate for a 200tdi transplant who much did he want for it?
    Steve,
    email sent

    Colin
    '56 Series 1 with homemade welder
    '65 Series IIa Dormobile
    '70 SIIa GS
    '76 SIII 88" (Isuzu C240)
    '81 SIII FFR
    '95 Defender Tanami
    Motorcycles :-
    Vincent Rapide, Panther M100, Norton BIG4, Electra & Navigator, Matchless G80C, Suzuki SV650

  8. #88
    Join Date
    Jan 1970
    Location
    Narre Warren South
    Posts
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    I took the gearstick out of it's socket during the week because the grease was very dirty. To reassemble I tied string round the spring which made it a lot easier to get back together.

    DSCN1567 by Colin Radley, on Flickr


    The finished gearstick assembly beside one that came from a vehicle parted out recently.

    DSCN1568 by Colin Radley, on Flickr


    I then checked over the clutch slave cylinder. I'd already got a new one for Wallit but the old one was a Girling and once fitted with a seal kit I decided to use it instead of the new one.

    Picture shows the old one at the bottom.

    DSCN1569 by Colin Radley, on Flickr


    Next the clutch pedal box was removed for repainting and the master cylinder checked out. It was a PBR unit and could have been put straight back in but I decided to fit a seal kit in it while it was out.

    Just need to paint the pedal & pedal box and make up some gaskets then I can refit during the week. Geting closer to getting Wallit mobile.....


    Colin
    Last edited by gromit; 27th August 2017 at 09:57 PM.
    '56 Series 1 with homemade welder
    '65 Series IIa Dormobile
    '70 SIIa GS
    '76 SIII 88" (Isuzu C240)
    '81 SIII FFR
    '95 Defender Tanami
    Motorcycles :-
    Vincent Rapide, Panther M100, Norton BIG4, Electra & Navigator, Matchless G80C, Suzuki SV650

  9. #89
    Join Date
    Jan 1970
    Location
    Narre Warren South
    Posts
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    Bugger, can't fit a generic LR seal kit to the PBR master cylinder.
    PBR have a different piston shape and the ID of the main seal is larger, otherwise everything is the same.
    I'll have to track down a PBR kit to overhaul this master cylinder so the new pattern one I have will be fitted instead.

    Colin
    '56 Series 1 with homemade welder
    '65 Series IIa Dormobile
    '70 SIIa GS
    '76 SIII 88" (Isuzu C240)
    '81 SIII FFR
    '95 Defender Tanami
    Motorcycles :-
    Vincent Rapide, Panther M100, Norton BIG4, Electra & Navigator, Matchless G80C, Suzuki SV650

  10. #90
    Join Date
    Jan 1970
    Location
    Narre Warren South
    Posts
    6,795
    Total Downloaded
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    Clutch pedal box is ready to go back in at the weekend.

    DSCN1573 by Colin Radley, on Flickr


    I took the pedal out to overhaul the bushes & pins. All greased up and re-assembled but instead of the original solid pin holding the pivot pin in place I replaced it with a roll pin (1/8" x 1").

    DSCN1576 by Colin Radley, on Flickr


    Next I made up gaskets for the bulkhead and the top plate, an old inner tube provided the rubber.

    DSCN1578 by Colin Radley, on Flickr


    Colin
    Last edited by gromit; 27th August 2017 at 10:03 PM.
    '56 Series 1 with homemade welder
    '65 Series IIa Dormobile
    '70 SIIa GS
    '76 SIII 88" (Isuzu C240)
    '81 SIII FFR
    '95 Defender Tanami
    Motorcycles :-
    Vincent Rapide, Panther M100, Norton BIG4, Electra & Navigator, Matchless G80C, Suzuki SV650

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