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Thread: Strange HEVAC issue with MY 09/1995 P38 Range Rover

  1. #1
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    Strange HEVAC issue with MY 09/1995 P38 Range Rover

    Howdy all,


    Newbie to the forum, so go gently .


    My name is Dave, and just yesterday I bought my first range rover purely as a tow vehicle for my boat. Its a really clean car inside and out, and has been well looked after. It has 240 click on the clock, and for the best part is completely stock, and really quite unmolested. Its a little different to drive to my HSV Senator......but then again the senator cant tow for its life!


    I have a strange problem with the HEVAC system, which I understand (through a lot of research last night and today), is a pretty common issue with these cars.


    I've had a search through various forums on various websites, and have tried a few things, but nothing thus far has worked. I have also searched this forum, finding similar issues, but nothing matching.


    The problem!:


    My HEVAC indeed has the beloved book with exclamation mark.


    1) The air conditioning works. IE the compressor clicks in and out, and cold air certainly blows out.......but only out of the passenger side. Even if I turn the temp control on the drivers side right down to LOW - it only blows out warm air.


    2) The amount of air coming out seems to be very low to me, even if I turn the fan control up to its highest setting. In addition to this, I have removed the pollen filters on both the drivers and passenger side, and has confirmed that on the PASSENGER side blower fan is working (I can see it spinning if I look in through the pollen filter opening).


    3) When I change the air direction with the controls (IE windscreen, feet, face etc), nothing seems to change.


    So, they are the initial problems. And here is a little more information........


    Following recommendations from a few various forums, I inspected the fuse box, and found that the RL-7 position was cracked and melted...which I believe is a common thing. In fact, with the HEVAC fan blowing, if I wiggled RL-7 the passenger fan would cut in and out.


    I worked out that RL-7 is the passenger fan, and RL-6 is the drivers fan.


    Even though the fuse box seemed damaged in the passenger fan relay position, I pulled it out all the same and gave it a once over. I separated the two fuse boards inside the box, resoldered all the dry joints. Repaired the dodgy RL-7 relay seat and put it back together. Whilst this did NOT solve the drivers fan issue, no other problems arose after this.


    One other strange this is that as we were driving along yesterday with the "air con" going, we hit a bump in the road, and hey presto!.......the air coming out of the vents sprang to life...gale force 12!. So we turned it down a little, and that seemed to make it revert back to poor operation.


    So - as far as I can see it, I have s number of problems I need to attend to.


    1) The fact that I have only warm air coming out of the drivers side
    2) The fact that as I change where the air should be coming out, it makes no difference.
    3) The fact that the drivers fan doesn't appear to be working. (which confuses me a little given that there is air coming out of the drivers side.........its just warm - and VERY low volume).


    From what ive read, it appears as though I need to focus on servo motors?.....but does anyone have any hints or tips?


    Obviously I can start pulling the dahs apart and start checking physical fans etc, but if there are some other shortcut ways first, id love to try them.


    I stumbled across this post on another site ---> Range Rover P38 Maintenance repair improvements and tips learned by experience by ownership. which seemed to indicate there is a way of testing the servo motors by bridging pins behind the hevac controller...... but its a little unclear. Has anyone else tried this approach?


    Thanks to anyone who can provide any guidance or assistance.


    Apologies to anyone who reads this twice. I have cross posted on another forum to increase the exposure and chance of some broader help.


    Regards


    Dave

  2. #2
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    Definitely sounds like the blend motors need changing, at least the distribution and the RHS blend one. Most on here have experience of doing the change and new ones are generally recommended. There are several different ways of tackling the problem and I bet a few could now do the job in half a day. It does involve the partial disassembly of the dash. To avoid taking out the whole dash, involves cutting the plastic ductwork. Pretty sure the rangerover.net website instructions were the ones I followed.

    I'll try to post the link to the instructions.

  3. #3
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    "RANGE ROVER BLEND MOTOR REPAIR ON A P38 a how to guide"
    Just put this search in at rangeovernet and you will see a step by step guide on the blend motor replacement. And as said by davodsonsm I would suggest new replacements.......It is a lot easier to follow than trying to explain in one post.........good luck and welcome!
    2000 4.6 HSE Alveston red
    2007 307 xse peugeot
    1974 xj6l jaguar

  4. #4
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    Hi there.
    It defiantly sounds like the blend motors aren't doing what they should do.
    One other thing to think about may be the flap is stuck. This is quite common too. The lack of air could be the direction flap stuck between them all, and therefore the volume of air is coming out, just in all directions. You may even find that it has a cut duct and is just blasting out the air behind the dash. The temperature control could also be a sticky flap. I would strongly recommend getting yourself a nanocom or similar to pin point the fault first. I have managed to remove the rhs blend temp motor with out cutting, or removing the duct, but in all fairness, it was a struggle, and my temper was getting very thin within half hour. To get the blend motors to move, you force them power from the back of the hevac unit, you need to partially remove the center console stuff so you can then undo the 4 screws holding the hevac in, then you can unclip the wires, and then put power to them. You'll also need to work out which wires to do. My fault at the moment is that the potentiometer is not working, so the car does not know where the flap is sitting.
    Good luck with it, you will find it testing!

  5. #5
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    Hi Dave...and welcome to the forum I am sure you will be well supported...you have done your homework and sussed out quite a lot! Most impressed with your fuse box efforts...(we like that!! )

    There's another well known issue with the (plastic) heater plenum "box"...it can become distorted due to high summer cabin temps. This can cause the moving flaps to bind thereby straining the blend motors and causing them to seize. Hence the $Book mark. The sudden increase in air flow after the "bump" may well have been caused by a flap being jolted past its 'seize' point...

    would be well worth your while also checking the status of the pollen filters. There's a heap of info on these in rangerovers.net. This is a 5 minute job. clogged pollen filters also are responsible for fans working overtime...

    Good luck with it.. keep asking questions!
    MY99 RR P38 HSE 4.6 (Thor) gone (to Tasmania)
    2020 Subaru Impreza S ('SWMBO's Express' )
    2023 Ineos Grenadier Trialmaster (diesel)

  6. #6
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    Thanks very much guys. Great support!

    I have been considering looking into some sort of diagnostic tool to try and help identify the source. Would one of these tools (black box?) help?

    There seems tone a number of generic odbII diagnostic tools around, but from what I can tell the vehicle must be odbII compliant. I can't seem to find any documentation confirming if a 4.6 petrol 1995 p38 is compliant or not.

    Would you guys recommend sourcing one of these tools?. If so, which would be a good cost effective option allowing me to read and clear codes?

    Thanks again.

    Dave

  7. #7
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    Dave

    Welcome aboard. With respect to diagnostics, I have the Bluetooth Torque Pro app on my Android phone, it is easy to use but is limited in what it can read with respect to p38 specific information eg EAS. I also have the Faultmate FCR (Fault Code Reader) this useful little device lives in my centre console. It will read any faults and let you know what they are plus you can also clear the faults. What it does not do however is let you adjust any of the parameters. In hindsight, I wish I had paid the extra money for the next model that also lets you recalibrate and access the testing modes. A diagnostic tool that is only fairly new to the market is the RSW Solutions software. The RSW EAS software has been around now for quite some time and is widely available in its early incarnation as a free download. You will however require a laptop and a dedicated OBD2 interface cable. The new version gets access to a lot more of the p38 specific codes. I'm pretty sure there is someone on this forum with the latest RSW diagnostic software that may be able to give a first hand update on how well it performs.

    Gary

  8. #8
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    Thanks very much Gary. Are you sure the RSW Software is compatible with the P38?. I had a read of their website and it doesn't seem to specify that it does (unless of course im missing it).


    Back on the topic of my blend motors, I did a little more mucking around this afternoon, and I wonder if I've misdiagnosed some of it.


    On further investigation, when I press the different buttons to redirect the air, it does seem to work, however it seems to be quite slow. IE: If it is coming out on the face, and I swap it to windscreen, it will take about 4-5 seconds to actually swap the air. Im used to modern cars doing it almost instantly, so im wondering if I am just expecting it to be quicker than it actually is? Does this time sound about right?


    I think perhaps I was getting a little mislead by the fact that the air volume seems to be very low (I assume because the drivers side blower fan is not working.)


    So....my task list so far is this (in relative order of ease)


    For Blend Motors:
    1) Disconnect the HEVAC plugs on the rear of the controller to clear the Book and exclamation mark to see if the motors start working (or if the book just comes straight back)
    2) Pull out the HEVAC controller and try to connect power to the blend motors independantly to see if they work.
    3) Inspect the flaps to see if they are stuck. (I assume this requires some dash removal)?
    4) Dependant on above tests - begin replacing blend motors.


    For the Drivers Side Blower Fan
    1) Ill admit im a littl estmped for ideas on this one - with the exception of standard troubleshooting / pulling it out and just inspecting / replacing it. Any other helpful pointers?


    Thanks all - what a great community.


    Dave

  9. #9
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    Dave

    Specifically for a p38

    EAS Unlock V3

    Storey Wilson (the software developer) has a p38 as his own car

    Gary

  10. #10
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    Thanks Gary.

    Isn't this software for the electronics airbag suspension (EAS) only?

    Dave

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