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Thread: County, Defender Hi-Lift mount and work lights

  1. #1
    Join Date
    Jan 2007
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    SW of Geelong
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    County, Defender Hi-Lift mount and work lights

    I've had this Hi-Lift jack and work light mounting bracket sitting around half finished for ages, but I finally got it finished and electroplated just before xmas.
    With a couple more days off, I've managed to get it all fitted up.




    I designed it to fit neatly over the 75x50 beam of my wheel carrier. It clamps on using two high tensile bolts at the bottom.



    I made a bracket to allow fitment of two Led lights to my standard telescopic light pole.



    The Hi-Lift jack sits over a couple of locating pins at the bottom and clamps on with two 12mm wing nuts.



    I allowed for a padlock and split pins in case anything rattles loose.



    The lights at full extension.



    The switch on the light pole is waterproof. It's also a two way switch allowing the lights to come on automatically with reverse, or simply switched on manually for camping etc.



    It's a bit hard to see in this picture, but I've also fitted an inline switch so I can turn one of the lights off if not needed and to save power.



    Even though the bracket is quite solid, I positioned it so it touches the tyre. This will help eliminate any movement or vibration.



    Finally I refitted my jerry can holder. That's a fair bit of weight on the wheel carrier, but the Hi-Lift / Light bracket is as close to the main pivot point as possible, so I'm confident it will not be too much. I've had the jerry on this carrier for over a year now without a problem.



    Just gotta wire up the lights.

    Cheers, Murray
    '88 County Isuzu 4Bd1 Turbo Intercooled, '96 Defender 130 CC VNT
    '85 Isuzu 120 Trayback, '72 SIIA SWB Diesel Soft Top
    '56 SI Ute Cab


  2. #2
    Didge Guest
    Very professional work - what did you use to do the cutting so neatly and how did you bend the steel so well?

  3. #3
    Join Date
    Nov 2009
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    Western Sydney
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    If only all these things would fit with my 35" tyre fitted
    Wayne
    ​VK2VRC
    "LandRover" What the Japanese aspire to be
    Taking the road less travelled
    '01 130 dualcab HCPU locked and loaded
    LowRange 116.76:1

  4. #4
    Join Date
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    Quote Originally Posted by Didge View Post
    Very professional work - what did you use to do the cutting so neatly and how did you bend the steel so well?
    I had some of the plate parts laser cut and I do the bending and pressing on a small hydraulic 20T workshop press. I can bend a 350mm wide piece of 5mm steel and I have done smaller pieces of 6mm.
    Any of the flat parts that I made myself, I cut with a super thin (1mm) angle grinder cutting wheel and clean up the edges with a linishing belt and a flap disk which gives a much smoother finish than a grinding wheel.

    Cheers, Murray
    '88 County Isuzu 4Bd1 Turbo Intercooled, '96 Defender 130 CC VNT
    '85 Isuzu 120 Trayback, '72 SIIA SWB Diesel Soft Top
    '56 SI Ute Cab


  5. #5
    Join Date
    May 2007
    Location
    Melbourne
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    Hi Murray

    I probably asked before but what are the 2 small louvers in the rear of your roof for?

    PS. You Geelong crew keen on another County /Defender day in June

  6. #6
    Join Date
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    Quote Originally Posted by land864 View Post
    Hi Murray

    I probably asked before but what are the 2 small louvers in the rear of your roof for?

    PS. You Geelong crew keen on another County /Defender day in June
    G'day Pete,
    The '88 model with A/C had those little louvers to vent through, but now that mine's a non-A/C they're only good for letting water and dirt in when pressure washing

    Always keen for a County / Defender day. Actually, I was having thoughts of running one myself down this way, but I'm flat out getting stuff ready for the Vic 4WD Show so haven't had time to think much about organising anything. I'll be sharing a stand at the show with Daniel from Mulgo, so come and say G'day.

    Cheers, Murray
    '88 County Isuzu 4Bd1 Turbo Intercooled, '96 Defender 130 CC VNT
    '85 Isuzu 120 Trayback, '72 SIIA SWB Diesel Soft Top
    '56 SI Ute Cab


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