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Thread: Isuzu Engine Swops for Dummies

  1. #201
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    Congratulations Mike!! I had the same prob with mine after a fuel lurgy. I had to pump the hand primer for a full 45min before it ran. My arm nearly fell off, and if it had i would have beaten myself to death with it out of frustration.
    Hercules: 1986 110 Isuzu 3.9 (4BD1-T)
    Brutus: 1969 109 ExMil 2a FFT (loved and lost)

  2. #202
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    For some reason the fuel shut off is sprung in reverse. And a leaky injector. Fixing it now.. see how it goes

  3. #203
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    Quote Originally Posted by steveG View Post
    Any chance you've got the cutoff lever in the cutoff position? Its spring loaded to run (position closest to the engine block).
    For some reason, as I only found out today, I seem to have an injector pump that is spring loaded to stop, not run

    Have compared it to a couple of other injector pumps, including Damien's, and the spring on mine is a mirror image of all of the others. It's not just a case of simply flipping it upside down either, or something that's been chopped and changed, it's been manufactured like this. It's obviously not a big fix, just bizarre. Any ideas if some of the 4BD1 driven vehicles were set up in this way???

  4. #204
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    the original engine may be from an industrial application where the equipement is required to shutdown in the event of an emergancy or loss of control power.
    Dave

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  5. #205
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    Its too quiet on this thread - either Mike is catching up on sleep now its all done or is out doing laps of Gippsland with the Isuzu smile

    Whats it like to drive with the VNT and huge intercooler? Have you found a place to store the fuel screw yet

    Steve
    1985 County - Isuzu 4bd1 with HX30W turbo, LT95, 255/85-16 KM2's
    1988 120 with rust and potential
    1999 300tdi 130 single cab - "stock as bro"
    2003 D2a Td5 - the boss's daily drive

  6. #206
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    Quote Originally Posted by steveG View Post
    Have you found a place to store the fuel screw yet

    Steve


    Does "losing the screw" kill fuel economy much?
    - Justin

    '95 Disco 300TDI - sold
    '86 County 110 Isuzu
    2006 Range Rover Vogue td6

  7. #207
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    Quote Originally Posted by steveG View Post
    Its too quiet on this thread - either Mike is catching up on sleep now its all done or is out doing laps of Gippsland with the Isuzu smile

    Whats it like to drive with the VNT and huge intercooler? Have you found a place to store the fuel screw yet

    Steve
    unless he's pushing it, he isn't doin laps anywhere

    Although I require my shed back this weekend to prepare for a family holiday, so he better get a move on

    It is running, just sorting the Turbo out, this would have to be one of the smoothest 4bd1's I heard.

  8. #208
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    Re: Isuzu Engine Swops for Dummies

    Quote Originally Posted by steveG View Post
    Its too quiet on this thread - either Mike is catching up on sleep now its all done or is out doing laps of Gippsland with the Isuzu smile

    Whats it like to drive with the VNT and huge intercooler? Have you found a place to store the fuel screw yet

    Steve
    Mike is trying to stop oil coming out through the turbo at a rate of knots - have had to rebuild it twice so far. Finally looks to be sorted, I think - road there's a film of oil seeping past the turbine that I'm hoping is just residue from earlier. Engine does sound smooth though, if I do say so myself. Long overdue an update I know, but have been busy...

  9. #209
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    mike, how have you done the return line from the turbo oil feed? it needs to be on its own back to the sump not tee'd in to the alternator return.

    jc
    The Isuzu 110. Solid and as dependable as a rock, coming soon with auto box😊
    The Range Rover L322 4.4.TTDV8 ....probably won't bother with the remap..😈

  10. #210
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    Quote Originally Posted by mike_ie View Post
    Mike is trying to stop oil coming out through the turbo at a rate of knots - have had to rebuild it twice so far. Finally looks to be sorted, I think - road there's a film of oil seeping past the turbine that I'm hoping is just residue from earlier. Engine does sound smooth though, if I do say so myself. Long overdue an update I know, but have been busy...
    Bugger
    Any idea what was causing the leak? There's not much to go wrong with the seals I wouldn't think unless one got damaged during assembly.
    Its not a case of the drain being too small and causing the oil to back up inside the turbo like JC has reported in the past is it? Or too much oil supply (IIRC its a 1.6mm restriction that the journal bearing turbos need)?

    Anyway, if that's the only thing left to sort out before its back on the road you're almost there!!

    Steve
    1985 County - Isuzu 4bd1 with HX30W turbo, LT95, 255/85-16 KM2's
    1988 120 with rust and potential
    1999 300tdi 130 single cab - "stock as bro"
    2003 D2a Td5 - the boss's daily drive

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