G'day Drivesafe
If its any use to your thread I've got some pics here http://www.aulro.com/afvb/showthread.php't=28356 of the physical positioning of the 2nd battery in a fender. Its a 100a FullRiver AGM.
I too faced the gassing issue and decided to seal the box at the top and seal all the entries as best I could with the exception of the drains. My theory is that if the lid has a good seal and all the cable entries are sealed as best you can (thank god for sikaflex) then if your vehicle is in the water for a short period (e.g. river crossing etc) then the trapped air in the box will stop the water rising inside the cavity and your batteries and electronix etc will stay dry.
I'll be watching this thread very closely with a great deal of interest as I've just brought a camper and now have 3 :eek: batteries to charge. I might have a chat to you in the new year about hardware and how to go about this. I'll probably chuck out the stuff I already have in there.
Cheers,
