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Thread: "Sweetpea" joins the clan.

  1. #71
    Join Date
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    the full monty

    It does my heart good to see a very good effort
    and see it done so well
    from one that has been there and done it
    I take my hat off to one that has done well
    cheers
    Ian

  2. #72
    Join Date
    Aug 2007
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    Loganlea Qld
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    Well the unofficial hoped for target of an Easter completion seems to be getting a bit more impossible each day all though things are moving in the right direction slowly and seemingly disjointedly.
    I thought for some quite considerable time what to do with the wiring, purchase a new from from a manufacturer, manufacture my own or go with the existing pieces I already had.

    There will be a grommet on that speedo cable, never fear.
    Alex (LRO53) happened to drop over one afternoon and convinced me that the existing wiring I already had was in pretty good condition considering it was 62 years old or thereabouts and that was quite usable the way it was. Unfortunately the braided cloth covering simply disintegrated every time it was touched so I re-wrapped it in self amalgamating tape and put it back in. With Alex's able assistance and my valuable looking on skills it didn't take too long at all to have everything in place and functioning once again..... except the fuel pump. I have had to weaken and actually bought a part from England at long last, and ordered a new pump from S.U. It arrived around about one week later and is now fitted. (The day after I ordered it I found the address of an S.U. service agent very close by!) Now I can pull the old one to bits and work out what was wrong and possibly fix it and have a spare from now on.

    Not also have I ordered my first part from the UK but I have also purchased a set of "D" lamps from EBay. That was another interesting experience for an electronically inexperienced person such as myself, but luckily for me the vendor was quite considerate and understood this oldie's trepidation at these newfangled ways and was most helpful and obliging.

    Am busy fitting rubbers and stoppers to doors, channels to window frames, wondering whether to refit new windscreen glass (The scratched glass has slipped downwards and as a result the wiper shaft will not fit through the aperture in the frame!) relays to headlights and a myriad of other minor bits and pieces.

    Had fun with the brakes! Fitted all new plumbing, cylinders, shoes and master cylinders and then made the stupid mistake of fitting it all expecting it all to be in working order. (They were all new, or at least re-manufactured parts so why not!) Firstly the bleeders had worn to the extent (or were fitted with the wrong size) that the ball bearing valves had locked solid in 2 of the re-sleeved wheel cylinders. That was fun and wasted a couple of days before I eventually went to the local cycle shop and bought a wheel spoke and a bearing cone for $2.00. The spoke bent easily and made a perfect tool for pushing the stuck bearing out of the cylinder and the bearings from the bearing cone fitted perfectly as a replacement in the bleeder. Next problem was that, unknown to me, the piston was sticking in the brand new master cylinder half way between the outlet and inlet lines so it was not allowing fluid through the system whether I used vacuum, pressure or pedal pumping procedures, so I pulled that apart, lubricated it and reassembled it and now at long last I have good pedal pressure all round.

    Hand brake was a similar story, as the original shoes had suffered a life time of leaking seals (or so I expect) and were absolutely saturated so I replaced them with brand new ones. Went to refit the drum and there was no way known that it was going to go back on, so, take it all to bits again, take the drum and the shoes back to the point of purchase where a most apologetic manager radius ground them in front of me and with another apology, sent me on my way. Needless to say the second time all fitted as it was supposed to.
    So now mechanically it is pretty well up to date and ready to be filled with oil and water and fired up but not until I have fitted the exhaust system which in turn won't go on until the mudguards are finished and that is where I am up to at the moment.
    What with Harry Ho Har's welding skills, my next door neighbour's panel beating skills and a lot of mixing and matching inners, outers, and tops from various donor guards the guards are starting to come along well. Now we simply have to wait for a drier spell to come along to apply some paint to the guards and the tailgate and Sweetpea is pretty well on the final home straight.

    Patsy is going to give one of her sewing machines another run through some canvas to manufacture some door flaps to cover the door handle apertures and possibly manufacture a centre seat as well. We will wait and see about the centre seat as a storage box seems much more appropriate considering the lack of space in an 80"

    Still have to source some suitable rear shock absorbers as when we pulled the rear tub off we were quite startled to find that the left hand rear shock absorber mount had not bent but rather torn the seam of the chassis rail asunder as the wrong size shockie had been fitted with not enough travel in the piston. The constant pounding had taken its toll at obviously the weakest point. Sort of reinforces the argument for the importance of a restraining strap doesn't it.
    Regards
    Glen

    1962 P5 3 Ltr Coupe (Gwennie)
    1963 2a gunbuggy 112-722 (Onslow) ex 6 RAR
    1964 2a 88" SWB 113 251 (Daisy) ex JTC

    REMLR 226

  3. #73
    Join Date
    Apr 2002
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    Godwin Beach 4511
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    looking noice!
    2007 Discovery 3 SE7 TDV6 2.7
    2012 SZ Territory TX 2.7 TDCi

    "Make the lie big, make it simple, keep saying it, and eventually they will believe it." -- a warning from Adolf Hitler
    "If you don't have a sense of humour, you probably don't have any sense at all!" -- a wise observation by someone else
    'If everyone colludes in believing that war is the norm, nobody will recognize the imperative of peace." -- Anne Deveson
    “What you leave behind is not what is engraved in stone monuments, but what is woven into the lives of others.” - Pericles
    "We can ignore reality, but we cannot ignore the consequences of ignoring reality.” – Ayn Rand
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  4. #74
    Join Date
    Jan 1970
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    Ipswich QLD.
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    Looking good Glen (as expected from you), looking forward to seeing it out and about.

    Cheers, Mick.
    1968 SIIa SWB
    1978 SIII Game SWB
    2002 130 Crew Cab HCPU

  5. #75
    Timj is offline Wizard Silver Subscriber
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    Brisbane,Qld.
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    Hi Glen,

    Just reminded me that I forgot to get the part number of those shocks for you. They number is in the sticky thread on S1 parts numbers at the top of the page but they are Gabriel 81147 and I got them from Super Cheap and the price was definitely right. I have them on front and back but they are the right size for the back.

    Tim.
    Snowy - 2010 Range Rover Vogue
    Clancy - 1978 Series III SWB Game.
    Henry - 1976 S3 Trayback Ute with 186 Holden
    Gumnut - 1953 Series I 80"
    Poverty - 1958 Series I 88"
    Barney - 1979 S3 GS ex ADF with 300tdi
    Arnie - 1975 710M Pinzgauer

  6. #76
    Join Date
    Nov 2007
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    Cedar Grove SE QLD
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    WoW your 80" is coming along nicely cant wait to see it chuging about when you have finished

  7. #77
    Join Date
    Sep 2008
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    smurf village
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    looking very shmick making me more determined to get mine done

  8. #78
    Join Date
    Aug 2007
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    Loganlea Qld
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    Well, Easter has come and gone as has a good dose of the flu,(it hasn't gone yet!) so not too much has happened on the Sweetpea front.
    The original mudguards were a bit of a mess having been used for brakes more than once on a tree or some other such item, and patched up with some fine examples of "farm side" repairs with large unsightly blobs of weld holding the crumpled outers on to the bent top pieces. A composite set of guards were made up of a couple of extras we found mixed with the better parts of the originals and a "mix and match" and partially reinforced set of outers were eventually found to be sound enough to work on.

    Some panel beating of the rough edges and then the addition of some shaped aluminium angle that was stuck down with Sikaflex and located during the drying time with a couple of rivets was sufficient to bring them up to a standard to be given to my next door neighbour to play with.

    He is a panel beater by trade and used these fine examples of crumpled aluminium as a great training exercise for a group of apprentices at his work, learning the finer art of stretching and shrinking aluminium using heat, wooden mallets and a fair bit of dexterity.
    Some other smaller fiddly bits were carried out that no one can really see, like the fitting of some rather unobtrusive indicators, the manufacture of a swinging number plate holder to fit the tailgate (not accurate I know but better than a sticking out number plate!), more adjustments to the wiring loom (indicators), modifying the seating a little, manufacturing a brake light switch mount to accommodate a more modern and reliable "earth type brake light switch".
    Harry has done his magic on the finished guards and I have spent about two days fiddling and attempting to line them up with the sides, Patsy has manufactured some door handle flaps and they have been fitted, and that is about where we are up to at the moment.
    The bumperbar is getting some consideration at the moment (thinking of manufacturing a couple) and I have to wait patiently for the shops to open again so I can pick up a pilot light bulb for my indicator switch!
    I fitted some small LED "side indicator" lights to Sweetpea, small enough not to be obtrusive but bright enough to let some silly fool know where I wish to turn, and eventually found a LED flasher unit in Supercheap that fits in line with my simple on-off-on illuminated switch that is mounted in an existing hole in the firewall and all is well. The pilot light is a pretty important part of the set up as the flasher can is silent and an annoying flashing light is the only thing that will remind me to turn them off (apart from a nagging passenger!)
    The little toy is coming together pretty well at the moment, slowly but I am happy with the progress so far.
    Won't be too long before Sweetpea will be looking for some mates to play with!



    I only just realised but it is 2years and one day since this;

    Regards
    Glen
    Last edited by zulu Delta 534; 9th April 2012 at 06:22 PM. Reason: added photograph

    1962 P5 3 Ltr Coupe (Gwennie)
    1963 2a gunbuggy 112-722 (Onslow) ex 6 RAR
    1964 2a 88" SWB 113 251 (Daisy) ex JTC

    REMLR 226

  9. #79
    Join Date
    Jan 1970
    Location
    Sydney
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    Quote Originally Posted by zulu Delta 534 View Post




    I only just realised but it is 2years and one day since this;

    Regards
    Glen
    Two years & a day? A fantastic effort to be very proud of.
    '51 Series 1 80"
    '12 Defender 90


  10. #80
    Join Date
    May 2009
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    Looking very nice!

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