I needed to get out for a hour or so this morning, so we went for a drive up through the Pokolbin SF, I hadn't been in there for a number of years quite a few changes, houses in what I call a flood plain!!!, obviously they have never experienced a flood or maybe not talked to the locals, anyway that's their problem all in all a nice enjoyable 90 minutes.
Now after lunch and into the serious stuff of cutting the holes for rear blinkers, well I couldn't see any of the light marks in pencil that I had done yesterday, so over to the recycle bin and get some stiff cardboard, check measurements again cut cardboard for the RHS, then check that it can be used as a reverse pattern for the LHS and it was, so mark the spot, punch the spot with a punch, then set the dividers to half of 1 5/16", this is now the point of no return, scribe the outer of the hole to be cut, drill a pilot hole, open it up with a 3/8" drill
http://i659.photobucket.com/albums/u...psxacn1eev.jpg
then I use my Air/conditioners fitters tool to cut a neat 1 3/16" diameter hole
http://i659.photobucket.com/albums/u...psyimf4c2z.jpg
screw the square shaft with a spanner, it cuts as it pulls in the die and you end up with a very neat hole
http://i659.photobucket.com/albums/u...psrn3ap94f.jpg
apply, very carefully a half round file and open up the hole to the scribed line, then check n recheck with the light so as it's a snug fit in the hole
when happy with the fit drill the 3 holes 9/64" for the 3 fixing screws
http://i659.photobucket.com/albums/u...pskrtuptwh.jpg
then the job is half finished as it's not wired into the loom as yet, but it looks the part
http://i659.photobucket.com/albums/u...ps2vswdiau.jpg
anyway we will see what tomorrow brings, cheers Dennis