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Thread: New Series 1 project

  1. #91
    ashhhhh Guest
    Quote Originally Posted by back_in View Post
    Hi
    looking at your throttle shaft it is appears to be showing signs of wear
    if there is wear on the shaft, you will get air sucking were you do not want it to
    you will never get the engine to run sweetly
    cheers
    ian
    Yeah I thought it was the body, but your right, it is the shaft.
    I'm happy, the shaft is readily available and saves me getting the body reamed.

  2. #92
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    shafts

    Hi
    you can get
    or I have them
    they are about 1/2 a mm over size
    this takes up the wear in the throttle body
    it is strange the shaft wears, the body does not to the same amount
    cheers
    Ian

  3. #93
    ashhhhh Guest
    Quote Originally Posted by back_in View Post
    Hi
    you can get
    or I have them
    they are about 1/2 a mm over size
    this takes up the wear in the throttle body
    it is strange the shaft wears, the body does not to the same amount
    cheers
    Ian
    Definitely keen to get through you if you are offering! How much are you asking?
    Yes I thought it strange too, they must have used a fairly soft brass to ensure it wears first.

  4. #94
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    shafts

    Hi
    I can buy them local
    would have to ask for the current price
    cheers
    Ian

  5. #95
    JDNSW's Avatar
    JDNSW is online now RoverLord Silver Subscriber
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    Quote Originally Posted by ashhhhh View Post
    Definitely keen to get through you if you are offering! How much are you asking?
    Yes I thought it strange too, they must have used a fairly soft brass to ensure it wears first.
    In a gritty environment with only a little movement (heat not a problem) and especially in a vibrating environment, wear tends to be on the harder item because grit embeds in the softer material. I have had two specific examples of this on my 110 - firstly a brake line rubbed through where the nylon fuel line touched it, secondly, an airconditioner pipe rubbed through where the starter cable touched it. In neither case did the softer material show significant wear.

    The material used for the shaft will have been chosen for machinability, and the body material for its performance when die casting. I would be very surprised if any thought was given to the effects of wear.

    John
    John

    JDNSW
    1986 110 County 3.9 diesel
    1970 2a 109 2.25 petrol

  6. #96
    ashhhhh Guest
    Quote Originally Posted by back_in View Post
    Hi
    I can buy them local
    would have to ask for the current price
    cheers
    Ian
    That'd be good, I haven't been able to find an Australian source.
    Dunsfold do them, and the carburettor hospital - both O/S.
    Thanks.

  7. #97
    ashhhhh Guest
    Quote Originally Posted by JDNSW View Post
    In a gritty environment with only a little movement (heat not a problem) and especially in a vibrating environment, wear tends to be on the harder item because grit embeds in the softer material. I have had two specific examples of this on my 110 - firstly a brake line rubbed through where the nylon fuel line touched it, secondly, an airconditioner pipe rubbed through where the starter cable touched it. In neither case did the softer material show significant wear.

    The material used for the shaft will have been chosen for machinability, and the body material for its performance when die casting. I would be very surprised if any thought was given to the effects of wear.

    John
    Yes dirt and probably oxidisation from the body metal.

  8. #98
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    Shafts

    Hi Ashhhh
    been on to my supplier here in Adelaide
    he has standard 5/16", 8.1mm first oversize, and 21/64 oversize about $14 ea.
    I have found the first oversize usually takes up any slop in the throttle body
    if the wear is greater you will need to run a 21/64 ream or new drill bit very carefully from one side to the other of the T.B.
    if you want the shaft send me a PM with your details
    cheers
    Ian

  9. #99
    ashhhhh Guest
    Thanks mate, PM sent.

  10. #100
    ashhhhh Guest
    I've been working through the front end bits and pieces. I got the swivel balls and then realised all the seal collars etc were buggered - another DLR order... (an expensive one..)

    I've also ordered chassis and engine paint.

    There is a new vacuum advance pod on the way, and the wiring harness should be here shortly.

    The latest job was the carby throttle shaft. I got hold of a replacement in the stock size.
    It seemed stupid to ream the body for an oversized shaft, only to have it eventually wear and then be useless. What I did instead was ream and fit some brass tube which was a perfect fit for the stock shaft, it's a tight inference fit so if it ever wears I can just push it out and resleeve.

    I was hoping someone could take some pictures of the pump rod arrangement though, mine differs from the manual and doesn't look right.

    Cheers
    Ash
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