- The sides and rear corner are spot welded to the inner seat box. You can weld the old aluminium/alloy to new aluminium/alloy but preparation is VERY important. It can be done by TIG from the back to imitate the spot welds. (If you like you can also use pop rivets.)
- The gal capping is riveted. Pop rivets from side, mushroom headed rivets from the top. Yes you can do those yourself.
- It may be easier to get another better tub!
- Reconditioning the "F" head 1.595 litre can be expensive.
- You can fit a 2.283 litre but it is tight, you will need to change the gearbox bell-housing for a Series 2 suffix a off a 2.283.
- The protrusion over the starter in the bellhousing will hit the passengers floor, so the floor will need modification next to the gearbox hump.
- The bottom outlet on the radiator is on the opposite side, it needs to be changed or fit a S2 radiator.
- The engine mounts from the 1.595 litre can be adapted to fit on the 2.283 litre in various ways.
- The carby elbow may hit the underside of the bonnet. Some people lift the bonnet or put blocks underneath the front.
- The diff may hit the sump.
- Most 80" doors will need repair and reinforcement but are around.
- Lots of 1954-58 doors around.
- Front guards for 88"/109" S1 are around, but may require getting a few sets and mix and match the best parts.
- What is a nose panel?
- Plenty of good grills around!
- Instruments for an 80" can get expensive, particularly the speedo.
- Petrol tank caps can be found
- Non-leaking tanks are hard to find. Why LHS? That is the tool box? Or do you want 2 tanks. The LHS in that case is the same as the RHS but you need to re route the exhaust pipe.
- Most screen frames have been welded at the bottom of the LHS. Passengers standing up and holding onto the screen for support. They are made of 1" water pipe.
- Mike Bishop in Melbourne is about to reproduce hood bow sets for the 80" models.
- Good tailgates are like good doors, can be repaired or easily fabricated.
- Fred and Cheryl Lomas - Fabristeel Engineering, Wellington Street, Riverstone NSW sales@fabristeel.com.au have recently completed a batch of replica bars for most of the Series 1 models, from the fishplate chassis 1949s to the 88/109" models. they are in stock and cost about $250 each plus shipping. However be warned they are very bright and shiny on the galvanising.
- Bonnets are around, but be careful the hinge positions changed early in the 1951 model. Do you have any fittings? I may have a reasonable one off my 1951, but has a little dent over the 2.283 carby position.
Here is a collection of pretty straight bits!
Lots of fun with the restoration.
C Ya
Diana


 Series 1 resto tips needed and spares
 Series 1 resto tips needed and spares
		 
				 
				
				
				
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					 Originally Posted by landyfromanuthaland
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