I wonder if the wrecked thread on the tie rod was the result of using the wrong type of tie rod end for the tie rod? Early ones (up to early Series 3) has an unthreaded section on both the tube and the end, where the clamp fitted and clamped on the unthreaded section. Later ones are all threaded, and clamp on the thread. If you have them mixed, the clamping is ineffective and will eventually wear the thread out, even if it does not unscrew and cause total failure.
Getting them mixed is easy, as the later type is more easily available today, and quite a few people who should know better are not aware of the distinction!
John
John
JDNSW
1986 110 County 3.9 diesel
1970 2a 109 2.25 petrol
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