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Thread: My first series 2a project

  1. #191
    JDNSW's Avatar
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    Yes, but swivel seals are larger diameter and hence can leak oil more rapidly. And it is not leaking onto the brakes, so less likely to be noticed!

    And the only bit of the front axle that generates significant heat is the differential, so it is the only bit that has a need for cooling - it already has most of the oil. (The brakes generate a lot more heat, but do not rely on oil for cooling)
    John

    JDNSW
    1986 110 County 3.9 diesel
    1970 2a 109 2.25 petrol

  2. #192
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    Quote Originally Posted by Cap View Post
    Thought of that too, loss of oil. Given its the same oil used for both the same situation applies to the rear axle and I think you would get more lubrication due to volume across the diff/axle/swivels allowing for more lubrication and cooling. For the rears you could also lose all the diff oil through the seals/oring also so same situation.
    Yeah, I get that, but I've really seen the swivels or king oins suffer through lack of lubrication from having the correct amount of oil in there. Sure, I've seen plenty with no oil that aren't pretty but that's my point - the swivel seals can leak quite a bit and I've seen a stick get caught in one which caused a loss of all the oil on that side - no dramas really to drive home like that a short distance as everything stays lubed for a while but it would be if you removed the axle seals and the same thing happened. Chances are pretty slim I must admit but I woukdn't do it personally.
    If you need to contact me please email homestarrunnerau@gmail.com - thanks - Gav.

  3. #193
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    Quote Originally Posted by Cap View Post
    its the same oil used for both the same situation applies to the rear axle and I think you would get more lubrication due to volume across the diff/axle/swivels allowing for more lubrication and cooling.
    How do you get 'more' lubrication ? It's either lubricated or not, volume & heat transfer I understand but not 'more' lubrication.

    The designers felt it better to separate the oil in the swivels & the diff., some reasons are already mentioned.

    Lets say you do remove the seals.......
    Looking at the level plugs the oil levels are similar on a level road. On a steep incline to one side a lot of the lubricant from the uphill swivel transfers to the diff then from the diff to the downhill swivel. When you level up again how does the oil get back ? Some will flow back but some ends up having to run uphill, through the axle tube and back into what was the downhill swivel. This may happen, in time, as oil is thrown around while you travel but equally you may end up with a high level in one swivel and maybe the diff and a low level in the swivel that was uphill
    As the swivel seals get older & start to leak a lot of people use a semi liquid grease, how would this affect the diff ?

    Better to separate the diff & swivel oils as designed and as most people have run them for decades.....


    Colin
    '56 Series 1 with homemade welder
    '65 Series IIa Dormobile
    '70 SIIa GS
    '76 SIII 88" (Isuzu C240)
    '81 SIII FFR
    '95 Defender Tanami
    Motorcycles :-
    Vincent Rapide, Panther M100, Norton BIG4, Electra & Navigator, Matchless G80C, Suzuki SV650

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    Thanks for all your replies. Great points and will install the seals given the risk of total oil loss.
    Carlos
    1994 Land Rover Discovery 300tdi
    1963 Land Rover Series 2a 88
    Youtube Channel: https://www.youtube.com/channel/UCu3...BtsNIuTyGkAo5w
    Instagram: https://instagram.com/rover_tasmania/

  5. #195
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    Hmmm, same oil in diff and swivels ? I thought the diff takes 90 EP and the balls take 140 EP, well that's according to lrfaq : Land Rover FAQ - Repair & Maintenance - Series - General - General Maintenance

    Is that info incorrect ?

    Cheers,
    John

  6. #196
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    I’ve always just stuck the same stuff in both - never had an issue.
    If you need to contact me please email homestarrunnerau@gmail.com - thanks - Gav.

  7. #197
    JDNSW's Avatar
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    The manuals for Series specify 90EP in all of them (and steering box, relay and gearbox/transfer case except Stage 1). The reason for suggesting 140 in the swivels is to reduce leaks, and there is no downside of using it - if you can find it - except it means stocking an additional type of oil.
    John

    JDNSW
    1986 110 County 3.9 diesel
    1970 2a 109 2.25 petrol

  8. #198
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    Brake line Qs

    Just another question, this time on brakes...

    I will be fitting the 109 4cyl 11" brakes front and back (already done) to the 88". I will use the 109 master as well and keep the single circuit setup (effectively the entire 109 brake system). The question relates to brake lines. There are kits now available to purchase these complete, so the question(s) is can the 88" brake line kit be used with the 11" brakes and master cylinder? I already have the front brake line between cylinders. Are the threads the same? Are the brake line diameter the same size (3/16) between the 88 and 109?

    There are kits I can buy for around $250 which may be cheaper than getting them custom made by a brake specialist - or does anyone recommend where I can buy a kit from?

    Thanks again for your assist
    Carlos
    1994 Land Rover Discovery 300tdi
    1963 Land Rover Series 2a 88
    Youtube Channel: https://www.youtube.com/channel/UCu3...BtsNIuTyGkAo5w
    Instagram: https://instagram.com/rover_tasmania/

  9. #199
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    I just bought some bundy tube as I have a double flaring tool, so total cost was about $60 but if you have to buy the tools, maybe not as economical but it allows you to make up exactly what you want. I reused all the old fittings.
    If you need to contact me please email homestarrunnerau@gmail.com - thanks - Gav.

  10. #200
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    Might be worth investing in a flaring tool.
    Brake pipe is fairly cheap and tube nuts & flare nuts can be sourced from Paddocks cheaply. http://www.paddockspares.com/bpendim...rial-male.html
    Steer clear of Copper tube you need either steel or CuproNickel which is an alloy giving corrosion resistance plus it doesn't work harden & crack. One trade name is Kunifer.
    Plated steel lasted 60 years on my Series I so I don't see a problem using plated steel agan. It probably won't have anything like as hard a life now it's so old.

    I've always made my own pipes using an old metric Snap-On flare tool I purchased from a Boot Sale in the UK years ago, flares Imperial OK.

    If you go ready made it's worth finding someone who has used the same brand. I've seen pictures where pipes have been fitted that are clearly too long, were they from a kit ? Don't know.

    Making them to fit isn't hard and you know it fits perfectly with no excess.
    The process I've used is :-
    Measure the original using a piece of string, cut a new piece of pipe a few inches longer. Use a tube cutter NOT a hacksaw which will leave swarf in the tube.
    Fit the tube nut (or flare nut) and flare one end.
    Bend the tube to closely match the one you took off.
    If you chucked or straightened the old original tube you have to work out where it fits and make multiple trips under the car to bend it to shape.
    Fit the end of the tube with the nut fitted and see how it fits against the chassis, fine tuning the bends so that it fits perfectly.
    Mark where to cut the tube, allowing for the flare.
    Remove the pipe and before making the flare REMEMBER TO FIT THE TUBE NUT/FLARE NUT !
    Then make the second flare.

    Sometimes depending on how tight the last bend is you may have to make the flare (after fitting the nut !) and then make the final bend.

    I've managed to bend by hand but you can get cheap tube benders.

    If you stuff up it costs a length of tube because you can cut it and get the nuts off, or you might be able to use it somewhere else......

    As an example here are some of the pipes on my Series I
    DSCF3456 by Colin Radley, on Flickr

    DSCF3458 by Colin Radley, on Flickr

    Colin
    '56 Series 1 with homemade welder
    '65 Series IIa Dormobile
    '70 SIIa GS
    '76 SIII 88" (Isuzu C240)
    '81 SIII FFR
    '95 Defender Tanami
    Motorcycles :-
    Vincent Rapide, Panther M100, Norton BIG4, Electra & Navigator, Matchless G80C, Suzuki SV650

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