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Thread: 1958 Series II resurrection

  1. #11
    Join Date
    Jan 1970
    Location
    Narre Warren South
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    Managed to get it to turn over on the starter but it wouldn't turn over against compression, plugs out it was OK.
    Checked the electrical connections, all seemed OK so I dropped the starter motor.

    Turned out the rear bush in the starter is missing ! Also one of the 'clockwork' springs that hold the brushes in place was broken and the post the spring attaches to was also broken.
    I really need to replace the starter or at least the endplate containing the brushes.

    Found & fitted a bush, bent the broken spring back into shape and bent the mounting post to hold the spring in place. When re-fitted it turns over the engine much faster but is still slow against compression.

    Colin
    '56 Series 1 with homemade welder
    '65 Series IIa Dormobile
    '70 SIIa GS
    '76 SIII 88" (Isuzu C240)
    '81 SIII FFR
    '95 Defender Tanami
    Motorcycles :-
    Vincent Rapide, Panther M100, Norton BIG4, Electra & Navigator, Matchless G80C, Suzuki SV650

  2. #12
    Join Date
    Jan 1970
    Location
    Narre Warren South
    Posts
    6,796
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    'Borrowed' a starter motor off another project and the 186 now runs, not well, but it at least it runs & doesn't blow smoke.
    The fuel tank needs a good clean out so running from a bottle of fuel at the moment.

    Fitted a temporary silencer to keep the neighbours happy. Already had the silencer box and just welded on a flange so it mates with the centre section of the exhaust pipe but it sticks between the leaf spring & chassis so not something that can be left on long term.

    Probably need to put a kit through the carby to get it to run a bit better and maybe a new condenser to cure the misfire. Then comes the clutch......I think it will be well & truly rusted to the flywheel & pressure plate after 20 odd years. Fitted a new clutch slave cylinder & a re-sealed Series III master cylinder so the clutch can be operated so I can at least try to free it before removing the gearbox.

    Need to track down an alternator & pulley so I can get the water pump working then clean the gunk out of the radiator.


    Colin
    '56 Series 1 with homemade welder
    '65 Series IIa Dormobile
    '70 SIIa GS
    '76 SIII 88" (Isuzu C240)
    '81 SIII FFR
    '95 Defender Tanami
    Motorcycles :-
    Vincent Rapide, Panther M100, Norton BIG4, Electra & Navigator, Matchless G80C, Suzuki SV650

  3. #13
    Join Date
    Jan 1970
    Location
    Narre Warren South
    Posts
    6,796
    Total Downloaded
    0
    Fixed the misfire....lubricated the distributor cam !
    Found a vacuum hose leading to the brake booster under the rear of the vehicle. A hose had split so fixed that and it now ticks over nicely.

    Next there was a leak from the fuel pump, looked like the gasket under the glass bowl. There was a repair kit in the vehicle, so fitted a new gasket and another job done.

    Explored the brakes tonight. Behind each wheel was a mass of cobwebs and some interesting spiders. 11" front brakes, 10" rears.

    Considering it's been standing for so long I was surprised that the wheel nuts undid easily, the brake drums came off without a struggle and the chrome on the swivel hubs looks perfect.
    For some reason the previous owner had removed all the countersunk screws that hold the brake drums in place. Had a rummage and found 12 secondhand ones so fitted those.

    Colin
    '56 Series 1 with homemade welder
    '65 Series IIa Dormobile
    '70 SIIa GS
    '76 SIII 88" (Isuzu C240)
    '81 SIII FFR
    '95 Defender Tanami
    Motorcycles :-
    Vincent Rapide, Panther M100, Norton BIG4, Electra & Navigator, Matchless G80C, Suzuki SV650

  4. #14
    Join Date
    Jan 1970
    Location
    Narre Warren South
    Posts
    6,796
    Total Downloaded
    0
    Plugged a pipe in the cooling system (must have been a heater at some point) and topped up with water.

    Then decided to try & free the clutch.
    In first gear, no power to the coil, turned the starter over while depressing the clutch. Vehicle moved forwards.
    Selected reverse, same routine. vehicle moved backwards.
    Young bloke pushed & rocked the the car in gear while I depressed the clutch, still wouldn't free off.

    Started & ran the motor for a while to get some heat into the flywheel, quite easy when the water pump isn't working. Turned off when it had heated up and left it for 10 minutes.

    Disconnected the coil and into first, clutch depressed, hit the starter and the vehicle moved forward and kept going (slightly downhill). The clutch had broken free from the flywheel !!

    Next I have to find an alternator & pulley so I can get the water pump working. Someone has offered me one along with a starter that I can hopefully collect tomorrow.

    Hope to have it running around at the weekend.


    Colin
    '56 Series 1 with homemade welder
    '65 Series IIa Dormobile
    '70 SIIa GS
    '76 SIII 88" (Isuzu C240)
    '81 SIII FFR
    '95 Defender Tanami
    Motorcycles :-
    Vincent Rapide, Panther M100, Norton BIG4, Electra & Navigator, Matchless G80C, Suzuki SV650

  5. #15
    Join Date
    Jan 1970
    Location
    Narre Warren South
    Posts
    6,796
    Total Downloaded
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    Fitted an alternator (thanks Steve) and fired up the engine.
    Waterpump immediately sprung a leak ! This was probably a 'given' seeing how long the vehicle has been standing.

    $38 for a new one so the young bloke will get me one next week, probably worth fitting a new thermostat as well.
    Flushed the cooling system and got tons of rusty gunk out. Once I've fitted a new pump I'll flush it again.

    There's an overdrive fitted that I want for another project so I decided to remove it. As I pulled it from the back of the transfer box there was a sound of needle rollers dropping into the transfer box !
    The needle roller race had disintegrated so off with the cover plate from the bottom of the transfer box to remove all the debris. Maybe the overdrive might not end up on that other project......

    I now need to find a PTO cover plate & mainshaft gear.


    Colin
    '56 Series 1 with homemade welder
    '65 Series IIa Dormobile
    '70 SIIa GS
    '76 SIII 88" (Isuzu C240)
    '81 SIII FFR
    '95 Defender Tanami
    Motorcycles :-
    Vincent Rapide, Panther M100, Norton BIG4, Electra & Navigator, Matchless G80C, Suzuki SV650

  6. #16
    Join Date
    Jan 1970
    Location
    Narre Warren South
    Posts
    6,796
    Total Downloaded
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    The Series II came from a deceased estate, went back last weekend to collect some other parts and managed to find a NOS Holden water pump.

    A fellow forum member donated a Series II gearbox (thanks again Steve) so I removed the PTO cover plate and transfer box mainshaft gear. Another member is supplying a PTO cover plate so I just need another gear so that I have a complete spare gearbox.

    Today I fitted the water pump and started on the transfer box. Had to make a couple of gaskets and nearly got the job finished before the rain started.....

    Hopefully tomorrow I can top up the transfer box and drive it, then I need to decide what to do with it.



    Colin
    '56 Series 1 with homemade welder
    '65 Series IIa Dormobile
    '70 SIIa GS
    '76 SIII 88" (Isuzu C240)
    '81 SIII FFR
    '95 Defender Tanami
    Motorcycles :-
    Vincent Rapide, Panther M100, Norton BIG4, Electra & Navigator, Matchless G80C, Suzuki SV650

  7. #17
    Join Date
    Feb 2007
    Location
    Cooroy, QLD
    Posts
    1,396
    Total Downloaded
    0
    still waiting for pics here....

  8. #18
    Join Date
    Jan 1970
    Location
    Narre Warren South
    Posts
    6,796
    Total Downloaded
    0
    Quote Originally Posted by akelly View Post
    still waiting for pics here....
    Not much to take pictures of......I'll add a few.

    Filled the transfer box and a bit later found that oil was leaking out from behind the handbrake ! I'm hoping it's a leather seal and will come back to life.
    Topped up the gearbox and both axles.

    Starts & runs OK but the carby will need some work. The cooling system works better with a water pump that turns and doesn't leak !

    Takes a bit to free the clutch off but once done it drives now.

    So it has a galvanised chassis and a Holden 186 motor that runs OK and doesn't smoke.
    It needs wheel cylinders, a kit put through the master cylinder and new flexible hoses. The brake booster needs to be overhauled
    Door frames are rotten but it comes with a pair of replacement doors.
    The electrics need some serious investigation, I've bypassed everything to get it running.
    Swivel hub chrome is good.
    Fuel tanks need to be removed and cleaned/sealed.

    I need to get a few others finished so I can't devote much more time to this at the moment.


    Colin
    '56 Series 1 with homemade welder
    '65 Series IIa Dormobile
    '70 SIIa GS
    '76 SIII 88" (Isuzu C240)
    '81 SIII FFR
    '95 Defender Tanami
    Motorcycles :-
    Vincent Rapide, Panther M100, Norton BIG4, Electra & Navigator, Matchless G80C, Suzuki SV650

  9. #19
    Join Date
    Jan 1970
    Location
    Narre Warren South
    Posts
    6,796
    Total Downloaded
    0
    A few pictures.....
    Weird bullbar and roofrack, both galvanised.
    Attached Images Attached Images
    '56 Series 1 with homemade welder
    '65 Series IIa Dormobile
    '70 SIIa GS
    '76 SIII 88" (Isuzu C240)
    '81 SIII FFR
    '95 Defender Tanami
    Motorcycles :-
    Vincent Rapide, Panther M100, Norton BIG4, Electra & Navigator, Matchless G80C, Suzuki SV650

  10. #20
    Join Date
    Feb 2021
    Location
    South Coast NSW
    Posts
    262
    Total Downloaded
    0
    Quote Originally Posted by gromit View Post
    A few pictures.....
    Weird bullbar and roofrack, both galvanised.
    That bullbar is one of a kind that's for sure! It's got a tow ball on the front!
    Looks really cool though. Plenty to keep you busy

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