Ignition timing woes resolved - sort of!
Today I worked on my friend's rover. We took out all the spark plugs and set the timing mark on the engine pulley against the prongs on the timing cover. We made sure we had #1 piston at TDC on the compression stroke. We then put the old distributor back (the one with points) and then rotated the distributor back and forward until we got a spark on #1 spark plug. Inexplicably, the distributor was exactly where it should have been and not rotated 30 degrees clockwise as it had been previously. We locked the distributor down and put all the plugs back and lo and behold the engine started and ran well. We replaced the old distributor with the new Accuspark unit and the engine again started and ran well. We checked the timing with a dynamic timing light and found that it is about 10 degrees out when it is running and starting well and any attempt to move the timing mark to where it should be results in the engine slowing and running rough. So, we decided to cut our losses and accept that we weren't likely to get the marks perfectly aligned. The vehicle is not going to be road registered and will only be used off road on the property so it is not ever going to be driving more that a few kilometeres a month so this is no big deal. I cannot explain what had changed and it appears that the timing chain had not slipped a few links as I had suspected.
Thanks to those of you who posted replies. We were growing so desperate that any and all suggestions were gratefully received. However, no sooner were we slapping ourselves on the back than a new issue arose. It appears the alternator is now SNAFU and it has been removed and on the bench for some testing. Oh well; it keeps us off the streets anyway.
Over and out.
Regards,
Preso;)