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Thread: $1 Chassis done

  1. #1
    Join Date
    Aug 2012
    Location
    Tewantin (NOOSA area)
    Posts
    636
    Total Downloaded
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    $1 Chassis done

    Hi Guys

    Finally forward progress A year since the 80" landed on my drive.

    Started with just a "dumb iron" rusted through, and the battery carrier That was good, easy!

    Found the firewall RH sponson corroded out the bottom pretty late in piece. Was a "not happy Jan" moment. On removal the chassis beam behind was rotten as well. This is the result of the sponson not being welded all around and a "wee" gap. Was "oh well!"

    Chassis stripped, repaired, grit blasted zinc primed and powder coated.

    Something good to build on

    Powder coat (and process to it) took priority over "purist". No Dark Bronze Green in powder coat blocks. The Brunswick green powder coat is pretty close, being the darkest powder coat available and nearly there with a swatch over what was good existing paint on the chassis.

    Rear Axle and a Firewall next.
    Attached Images Attached Images
    Last edited by Rick Fischer; 24th April 2015 at 03:12 PM. Reason: Photos disappeared ???

  2. #2
    Join Date
    Jan 1970
    Location
    Lesmurdie - Perth WA
    Posts
    640
    Total Downloaded
    0

    S1 restore

    Quote Originally Posted by Rick Fischer View Post
    Hi Guys

    Finally forward progress A year since the 80" landed on my drive.

    Started with just a "dumb iron" rusted through, and the battery carrier That was good, easy!

    Found the firewall RH sponson corroded out the bottom pretty late in piece. Was a "not happy Jan" moment. On removal the chassis beam behind was rotten as well. This is the result of the sponson not being welded all around and a "wee" gap. Was "oh well!"

    Chassis stripped, repaired, grit blasted zinc primed and powder coated.

    Something good to build on

    Powder coat (and process to it) took priority over "purist". No Dark Bronze Green in powder coat blocks. The Brunswick green powder coat is pretty close, being the darkest powder coat available and nearly there with a swatch over what was good existing paint on the chassis.

    Rear Axle and a Firewall next.
    Looks great, will be my first job in the restore of my S1. The firewall will be my most difficult to deal with in the restore due heavy corrosion.
    Planning to start when I have done the house move and to a larger shed.

  3. #3
    Join Date
    Mar 2009
    Location
    Royalla NSW
    Posts
    143
    Total Downloaded
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    Well done Rick. A great start to your build. Will we see you on our Outback Heritage Drive next year?

    Rick.

  4. #4
    Join Date
    Aug 2012
    Location
    Tewantin (NOOSA area)
    Posts
    636
    Total Downloaded
    0

    Outback

    RR

    Nah! reckon Cooma Easter 2018

    Cheers

    Rick

  5. #5
    Join Date
    Jan 1970
    Location
    Gold Coast Queensland Australia
    Posts
    6,469
    Total Downloaded
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    that's pretty well done by the pictures you posted,
    keep that going, well done
    Safe Travels
    harry

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