I can't help you on most of that stuff BUT.
I have 255/85r16's (33's) on my S3 88", with deep dish HD LR rims. I've had to put blocks under the bump stops on the rear to stop the tyres chewing a hole in the tub. I went with 40 or 50mm RHS spacers... can't remember which. You'll also have to turn the lock back a little on the front or you'll scrub heaps on full lock. I also run 1 ton shackles.
I'm currently working on building up disco axles to 4.75:1 with lockers to get disc brakes all round. I have no idea if they will be strong enough behind my 200tdi, R380/LT230 combo, but I'm assuming they will be ok because it's pretty much what they would have been subjected to from factory. I have 24 spline shafts. this combo gives me somewhere near 58:1 in first low, and it also cruises pretty good on the highway.
Brake booster... my plan is to try the Late series 3 booster (V8) that I have on there now and go from there.


 
					
					 
				
				
				
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 . Thanks Debruiser. Been reading expeditionlandrover a lot, insain amount of info on there
. Thanks Debruiser. Been reading expeditionlandrover a lot, insain amount of info on there  .
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