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Thread: series 3 gearbox/tranfer rebuild in fnq

  1. #1
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    Exclamation series 3 gearbox/tranfer rebuild in fnq

    anyone from the far north of qld had any experience with a gearbox/transfer case rebuild for their series 3? who is the best to see, approx prices etc. any help would be greatly appreciated. cheers.

    mick.

  2. #2
    Join Date
    Feb 2004
    Location
    Williams West Aust
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    Hi Mick
    If you have a workshop manual its real easy.
    I did mine.
    I had trouble re-fitting the dog shaft in the hi-lo part.My boy was watching/helping,he was around 6yo at the time.He pointed out that I had the shaft back to front compared to the pic.
    Mutch easier than doing a real gearbox.
    Make sure you get new bearings/shims and shafts for the transfer section.This is where your wine comes from,not vineyards!!!!
    Lots of Series parts specialists in the country to order the bits thru.
    GOODLUCK
    Andrew
    DISCOVERY IS TO BE DISOWNED
    Midlife Crisis.Im going to get stuck into mine early and ENJOY it.
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  3. #3
    Join Date
    Jul 2006
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    Alderley, Qld
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    A kit with bearings, seals, thrust washers and gaskets cost me about $440 from memory. That did not include any new gears or shafts. A new intermediate shaft for the transfer box was about $72 from memory.
    You really don't know what you might be up for until you get it apart and inspect the gears and shafts for wear.

    I got some parts from 4WD Motors at Yeerongpilly and some from 4WD at Blackburn in Melbourne. There are other suppliers around but I haven't used them.

    You can get by without any special tools but it is easier if you have access to a press for the bearings and make a spanner for getting the nuts of the main shaft. I didn't have either but still managed.

    Get yourself a manual!

    Good luck,
    Russ

  4. #4
    Join Date
    Feb 2004
    Location
    Williams West Aust
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    PS,I only rebuilt my transfercase/ hi/lo box.The 4 speed was replaced with a ford C4 auto.
    Andrew
    DISCOVERY IS TO BE DISOWNED
    Midlife Crisis.Im going to get stuck into mine early and ENJOY it.
    Snow White MY14 TDV6 D4
    Alotta Fagina MY14 CAT 12M Motor Grader
    2003 Stacer 525 Sea Master Sport
    I made the 1 millionth AULRO post

  5. #5
    Join Date
    Jun 2007
    Location
    Brisbane
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    I am rebuilding mine right now this is my third gearbox that I have rebuilt and every one has had a worn output shaft where the high gear runs. I bought a new one from FWD on Monday for $185 genuine LR part. Have a go it is easy if you have a manual.

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