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12th March 2013, 10:58 AM
#1
My first post - Ignition Troubles
Hi Everyone, I've got a 1987 3.5 EFI Range Rover Classic. I bought it cheap after the previous owner had an LPG fire under the bonnet. I've since repaired, roadworthied and registered it and have put a few thousand K's on it. After sorting out other noises and rattles (wheel bearings etc) the last problem I need to solve to make it run tip-top is the ignition. So I'll start with the problems, solutions and symptoms as I progress.
First of all, after about 1,000km, at anything about 80km/h (part throttle, cruising) the engine started to leap around in the engine bay, it felt like it was trying to leap out of the truck and do the bolt. It was making the whole car shake, it was unbearable. I am pretty certain that the EFI is all in tact, the Lucas 2AM AFM had been opened by previous owners, so I grabbed my exhaust gas analyzer and reset the spring tension and start position of the armature attached to the flap. Exhaust gasses are fine. Cold starting is still a pain in the arse and I have to let it warm up for 5 mins every morning before taking the kids to school. (I've checked the CTS multiple times and I sincerely don't believe it's the culprit)
So next I went to the spark. Previously the spark had been set correctly at 6deg adv by the RAVE manual, first time I've ever had to buy a timing light LOL. It DID have a good strong spark on all cylinders, but after the engine tried to escape on the highway I re-checked the timing and there was either no pulse, or a very irratic pulse from cylinders 1, 3, 5 and 7. New plugs, leads, dizzy cap and a replacement coil saw a good strong pulse return to all cylinders, but the engine still tries to escape on the highway. I should mention that I am unsure which distributor came with the truck, but it is connected to a bosch module on the passenger side fender near the coil. Did I mention that it runs FINE at anything below 80km/h?
Next I checked the advance, I even disconnected it at one point, this only made matters worse and yes I followed the RAVE and set the timing with the vac advance connected.
The only joy I've had has been to set the timing by ear, which ends up with LOADS of advance, the timing strobe is showing something like 24deg advance at idle, it runs fine, starts fine, and the violent shaking at highway speeds has been reduced to a mildly annoying rattle, like an unbalanced tire.
After all is said and done, with all the extra advance, the engine is firing like a champ, loads of power, kicking up and down better than ever before, but it seems to me like this is wayyyy too much advance, especially considering the rattle is still there at highway speeds. But if I put any more advance on it, it starts to run rough as guts, so I set it as far as I could before it started dying then bumped it back a bit to smooth it off.
I did read in another post that if the wires from the dizzy to the bosch module are arse-about then it'll put your timing out, so that's the next thing I'm going to check in about 5 mins, while I get some photo's to accompany my post. I look forward to reading theories, but I don't look forward to someone telling me the timing chain has slipped a tooth LOL
Cheers.
P.S Pic's coming soon.
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12th March 2013, 11:24 AM
#2
Have a look at the tip of the rotor button. If the pickup wires to the Bosch module are reversed the rotor will fire off one corner of the rotor and leave a distinct burn mark there. Under good vacuum advance the rotor will move too far from the terminal to fire without other cylinders getting a dose. When you have reversed the pickup wires you will need to adjust the dissy as it will be very retarded. Typically I run low comp 3.5s and 3.9s on around 10 degrees BTDC at idle for dual fuel. Also check the gap between the pickup and the star rotor is around 0.005"
thread on Bosch ignition conversions:
http://www.aulro.com/afvb/technical-...sch-024-a.html
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12th March 2013, 12:43 PM
#3
Thanks for the reply, i checked the wires from the dizzy to the bosch module, they're the right way round, it won't start or do little more than pre-ignite if i reverse the wires, so I'm pretty sure I've got them right. Oh and that's with putting the timing back to as close to 6deg adv static as I can get.
P.S I read your bosch mod thread while searching for my problem. Very informative, great bit of information there. I've bookmarked it already for future reference.
Worse news than my bad ignition timing at the moment though, I just noticed a leak out of plug 3, guess who's got to do thread some thread repair. I've checked out Helicoil, $125 is the best local price, and it's a kit for more than one repair, bit of a waste really.
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12th March 2013, 12:47 PM
#4
You can buy a brand new AFM-Bosch made in France for $365. I have 2 classic RR's one 1987 like yours + 1985 with a Brock 308. The new AFM made a heap of difference to starting + running on petrol.
These vane type AFM's are very prone to sticking + bending rods. Make sure you have a blow off valve to protect against backfire damage. I made up a simple tube with holes drilled in covered by a stubby holder between throttle body + convertor. I also have an annoying rattle + lack of power in the '87- 3.5. Despite all the Dissy + amplifier mods-it persists. As indicated by a previous member you really have to check the valve timing with the front cover off + a timing gauge, even if the chain appears unworn + has not been misaligned. At the moment I am just to lazy to do it.
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12th March 2013, 01:04 PM
#5
Recoil is a cheaper brand of insert tooling, I have used it for many years without trouble. Cheapest on ebay is in the US:
38149 PROFESSIONAL RECOIL WIRE THREAD REPAIR KIT METRIC M14 x 1.25 | eBay
10 insert kit from the UK:
Recoil Insert Kit Sparkplug M14.0 - 1.25 (2) Pitch 10 Inserts | eBay
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12th March 2013, 01:36 PM
#6
@Jenks I'm pretty confident my AFM is good, there's no sticking or anything, physicially nothing wrong, electronically tests fine and my exhaust gas analyzer confirms that it's working. Failing that I always have a spare here anyway, and two spare manifolds and about 16 spare injectors
@Bee Utey I've just finished the thread repair and fired it back up, the leak is gone from the plug, but more interestingly, the engine wouldn't run right until I set the timing back to approx 6-10 deg adv, can't really remember, focusing on coffee right now. I'll see how it goes when I pick the kids up from school and on the highway to work later tonight. Fingers crossed it was leaking and down on compression causing the horses to leave the paddock.
Back again for an edit, it wouldn't run right for very long at 6deg, had to wack it all the way up again to get any power out of it, guess the cylinder still had too much unburnt fuel to run properly.
Last edited by Swarvey; 12th March 2013 at 03:15 PM.
Reason: Temporary insanity
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12th March 2013, 03:27 PM
#7
I should also mention that the LPG has been stripped out of it. The Rangey is now running pure petrol, not dual fuel.
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25th April 2013, 02:32 PM
#8
Fixed one problem, now another
Hi guys, I've been real busy lately, about to explain why. The fix for the engine trying to escape was simple, in principal.
Basically, on at least two pistons, the top rings were broken. One was broken in 3 places. The number 5 piston was a different story. It would appear that someone, somewhere down the line had dropped a small bolt down the manifold.The top of the piston looked like rice bubbles as did the head, luckily I was able to chip the remnants of the small bolt off the head and remove the ring from the piston, it had pretty much fused the ring to the piston. So cleaned all that up, put the engine back together and it started first go. So glad to have it running smoothly again.
There's another major problem now but it deserves a post of it's own.
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