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Thread: Transfer Case

  1. #1
    Join Date
    Jan 1970
    Location
    South Yundreup,WA.
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    7,468
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    Transfer Case

    Is there any easy way to tell if my tansfer case is the source of my loss of drive problems. I have the trans case LT230 sitting on the bench and will open up the inspection plates to check, but after any method if I dont find damaged bearings, teeth or any other visible problems.
    Thanks
    Craig
    2011 Discovery 4 TDV6
    2009 DRZ400E Suzuki
    1956 & 1961 P4 Rover (project)
    1976 SS Torana (project - all cash donations or parts accepted)
    2003 WK Holden Statesman
    Departed
    2000 Defender Extreme: Shrek (but only to son)
    84 RR (Gone) 97 Tdi Disco (Gone)
    98 Ducati 900SS Gone & Missed

    Facta Non Verba

  2. #2
    Join Date
    Sep 2013
    Location
    Darwin
    Posts
    1,707
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    12.74 MB
    What were the circumstances?

    By inspection plate I assume you mean the big round one over the input gear. It's easy to remove the plate and the bearing race that sits behind, then pull the gear out for inspection - check the shaft with a torch. Goes back together as easily.

    If the input gear looks ok then manipulate the levers and rotate both drive flanges to check that you have differentiation (should be able to rotate the drive flanges in opposite and same direction) and diff lock (both flanges will only turn in the same direction and not in opposition). Listen for any grinding noises. Check that the low, neutral and high range are working - I assume you know there is a neutral.

    If detent balls are not under sufficient pressure or the wrong size from manufacturer the box can sometimes jump to neutral leaving you with no drive.

  3. #3
    Join Date
    Jan 1970
    Location
    South Yundreup,WA.
    Posts
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    My vehicle lost all drive and had to be flat bedded home last week as per my other thread Defender Failed To Proceed. Trying to work out why. The gearbox looks like it has a bearing failure on the input shaft. I have both boxes on the bench atm.
    Cheers
    Craig
    2011 Discovery 4 TDV6
    2009 DRZ400E Suzuki
    1956 & 1961 P4 Rover (project)
    1976 SS Torana (project - all cash donations or parts accepted)
    2003 WK Holden Statesman
    Departed
    2000 Defender Extreme: Shrek (but only to son)
    84 RR (Gone) 97 Tdi Disco (Gone)
    98 Ducati 900SS Gone & Missed

    Facta Non Verba

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