Update to this issue
this was a combination of issues, worn thrust washers, 2 completely worn and 2 not much left in them, maybe 5-10 thou, caught this in time as there was no wear on the inside of the diff.
Second issue was the output flange on the rear diff, I used loctite 609 as thats what I had lying around, cured the problem, there is also a TSB covering this LD205-002
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