What about about the holes for the bushings. They will be coated in gal and will need machining i would almost certainly expect to restore their original dimensions. This adds a bit of work to the process . I would also be a bit worried about any inclusions (air pockets) reacting in the gal bath. This is an issue with some irons when galvanizing, should be OK, but you don't know till you test.
I would not use powder coat for impact performance, its for final appearance,radius arms are a working part. I would expect a garnet blasted surface and a couple of coats of glass flaked high build epoxy would perform. This is what is sued on dam and sluice gates etc. where they are subject to constant wear and tear from debris in the water.
Clive




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