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Thread: TD5 intercooler clean out

  1. #1
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    TD5 intercooler clean out

    Hi Guys
    Anybody done a clean out on thier TD5 Intercooler???
    Im off to Esperance next weekend(at least 1600km return trip),and Im thinking at 206000Ks its worth pulling it out this weekend and cleaning it internaly and externally.And whilst its out of the way the matrix of the aircon and radiator can be done.
    Any idea what the service interval for an internal cleanout on the intercooler is.
    There is no "officilal" record of it being done on the service records.
    Thanks
    Andrew
    DISCOVERY IS TO BE DISOWNED
    Midlife Crisis.Im going to get stuck into mine early and ENJOY it.
    Snow White MY14 TDV6 D4
    Alotta Fagina MY14 CAT 12M Motor Grader
    2003 Stacer 525 Sea Master Sport
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  2. #2
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    Workshop manual calls for it to be done every 80,000kms 8) so I guess yours could be due a flush. 8O

    LR lists a part number for their own flushing solvent, STC9713,,, but if you ask around blokes have used all sorts of solvents. I have done mine with acetone and dont seem to have had any problems.

    When you have cleaned it, I found that letting the engine idle for a period with the intercooler to manifold hose disconnected at the manifold end,, allowed the hot air from the turbo to dry the intercooler well 8) . of course be mindfull that you have no air filtering while you do this so keep an eye out for FOD. ops:

  3. #3
    tombraider Guest
    Well I just scoured the workshop manual and must say I didnt find any reference to TD5 intercooler flushing.

    Could you post the page....?

    It shows HOW to do it and what to use, but doesnt seem to specify an interval.

    Cheers
    Mike

  4. #4
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    G'day Mike,

    It is on the RAVE CD workshop manual. The chapter is Pre Delivery Inspection and Maintenance. It is a part of the maintenance check list. It is a "B" service item and is highlighted as only required every 80,000 kms.

    It is item 30 within the "under bonnet" group of tasks. 8)

    I sold my hard copy manual, I can't remember if the maintenance check list is in there. :?

    I will scan the checklist tonight and post it under its own thread.

  5. #5
    tombraider Guest
    Hmm.. my rave appears to be missing that little section :roll:


    Cheers
    Mike

  6. #6
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    ops:
    Should have done mine when I had it out a couple of months ago. I did clean the bugs of the outside though.

  7. #7
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    Im going to do mine in the morn.Cant find anything in the reciepts saying its been done.Will let you know how I get on.
    Andrew
    DISCOVERY IS TO BE DISOWNED
    Midlife Crisis.Im going to get stuck into mine early and ENJOY it.
    Snow White MY14 TDV6 D4
    Alotta Fagina MY14 CAT 12M Motor Grader
    2003 Stacer 525 Sea Master Sport
    I made the 1 millionth AULRO post

  8. #8
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    I just cant post any pictures on this site.

    I have tried using imageshack and it does not work for me :?: or at least I cant work it

    Can any one help me out here. :?

    I have scanned the Maintenance checklist , so when I figure out how to post it I will 8O

  9. #9
    Join Date
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    Hi
    I just looked up the RAVE CD.Its too big a job to tackle this weekend with other stuff to get ready for next weekend.
    It involves removing viscous fan, grille,battery and tray,unbolting radiator then you can remove the intercooler.
    I was hoping for unbolt securing bolts and intercooler hoses and lift out.NOT TO BE
    Andrew
    DISCOVERY IS TO BE DISOWNED
    Midlife Crisis.Im going to get stuck into mine early and ENJOY it.
    Snow White MY14 TDV6 D4
    Alotta Fagina MY14 CAT 12M Motor Grader
    2003 Stacer 525 Sea Master Sport
    I made the 1 millionth AULRO post

  10. #10
    Join Date
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    When you do it, don't pull the battery and tray out(everything else though) :roll: .

    I got my intercooler out without taking them out,,, in fact apart from a little easier access, I could not see much advantage in taking the battery and tray out. :?

    Ahh those fiscally responsible wally's in finance :!:

    You would think for the sake of an extra 0.25486 cent per unit 8O they could have fit a drain plug to the intercooler 8O Then you could have just soaked, drained and dried in situ,,, and perhaps removed it for a thorough flush every third time.

    Why didnt I think of this while I had it out ,,,,DOH ! ops:

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