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Thread: HELP in Determining the correct Spring Rates for my Defenders...

  1. #1
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    Question HELP in Determining the correct Spring Rates for my Defenders...

    Guys...

    It's time for suspension upgrades to both of my 1996 and 2010 Defender 110 Wgns. I will be going to get the vehicles weighed to determine what weights are over the front and rear Axles, but this will also include the Un-sprung weights of the Diff's, Wheels & Tyres.
    Just wondering whether there would be anyone out there that would know what the approximate WEIGHTS would be for the following:

    • Rover Diff & Housing, axles, etc for the FRONT on both Defenders
    • Rover Diff & Housing, axles, etc for the FRONT on PUMA Defender
    • Salisbury Diff & Housing, axles, etc for the REAR on my old Defender Tdi300
    • Factory Defender Alloy Rims on both Defenders and the standard 235/85/16 Tyres


    Any help would be great as I'm hoping this will help me in determining the correct Spring Rate for the weight of the vehicles.

    Currently in the old Defender I have in the FRONT (Orange) - 170lbs/in(free length 445mm) Coils & REAR (Orange/Green) - 320lbs/in( free length 440mm) - (Note: In the rear I have 20mm spacers under the coils)

    When I bought the Puma it came with the following:
    • FRONT (ARB - 285lbs/in(free length 385mm) Coils & REAR (ARB - 300lbs/in( free length 435mm) - (Note: In the rear I have 30mm spacers under the coils + AirBags)


    Thanks in advance...

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    Would these weights be close to the mark:

    • Rover Front Diff & Housing - 130kgs
    • Salisbury Rear Diff & Housing - 125kgs



    Does that sound about right?

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    Took both Defenders to a mates workplace to weigh axle loads over the front and rear of both Defenders results as per attached photos

    Looks like I may need to look into a GVM upgrade if it is even possible. A mate informed that I could look at the Qld LS11 upgrade... I don't know much about it so will have to do some research into it


    BTW: Does anyone the FRONT and REAR AXLE load ratings on both the 110 Tdi300 and the PUMA models?

    Thanks in advance
    Attached Images Attached Images

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    Given you know the spring rates, you can compare the spring free length against the spring installed length and it will give you the vehicle weight.

    You also have spacers, so you know that the free lengths for a given spring rate need to be increased by the spacer thickness to level the ride heights with all else being unchanged.

    There also isn't a "correct" spring rate for the weight of the vehicle.
    Cheers
    Slunnie


    ~ Discovery II Td5 ~ Discovery 3dr V8 ~ Series IIa 6cyl ute ~ Series II V8 ute ~

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    Quote Originally Posted by Slunnie View Post
    Given you know the spring rates, you can compare the spring free length against the spring installed length and it will give you the vehicle weight.

    You also have spacers, so you know that the free lengths for a given spring rate need to be increased by the spacer thickness to level the ride heights with all else being unchanged.

    There also isn't a "correct" spring rate for the weight of the vehicle.
    Thanks... I'm also assuming that I need to take off the weights of the unsprung weight (Diff & Tyres) from the weights I recorded and then work out spring rates from there... Would this correct?

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    Quote Originally Posted by Robmacca View Post
    Thanks... I'm also assuming that I need to take off the weights of the unsprung weight (Diff & Tyres) from the weights I recorded and then work out spring rates from there... Would this correct?
    No, this will give you the sprung weight only. The unsprung weight.... well, its unsprung so doesn't form any part of the calculation if doing it that way.

    For your new spring rates, you can calculate then how much they will compress with your vehicle corner weights and you know what installed length you want, so you can calculate from that the spring free length required. Your springs will settle a little in the first year also, I think even scragged springs do this.
    Cheers
    Slunnie


    ~ Discovery II Td5 ~ Discovery 3dr V8 ~ Series IIa 6cyl ute ~ Series II V8 ute ~

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    Quote Originally Posted by Slunnie View Post
    No, this will give you the sprung weight only. The unsprung weight.... well, its unsprung so doesn't form any part of the calculation if doing it that way.

    For your new spring rates, you can calculate then how much they will compress with your vehicle corner weights and you know what installed length you want, so you can calculate from that the spring free length required. Your springs will settle a little in the first year also, I think even scragged springs do this.

    Correct, but unfortunately each corner weight I got also includes the un-sprung weight of the Wheels & Diffs. I need to take these weights off accordingly to get the real Sprung weight of the 4 corners. From what I've found on the Web, the Salisbury Rear Diff is 125kgs and the Front Rover Diff is about 130kgs, so I need to work out how these weights are distributed over the RHS and LHS of the car. Because the Diff Pumpkin is not central, I reckon somewhere between a 70/30 or even a 60/40 split in weight from the RHS to the LHS should be roughly right... I think

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    What I'm saying is that if you calculate the weights from the spring installed length vs spring free lengths, given you know the spring rates, the weights that you come up with will be the sprung weight of the vehicle.
    Cheers
    Slunnie


    ~ Discovery II Td5 ~ Discovery 3dr V8 ~ Series IIa 6cyl ute ~ Series II V8 ute ~

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    Quote Originally Posted by Slunnie View Post
    What I'm saying is that if you calculate the weights from the spring installed length vs spring free lengths, given you know the spring rates, the weights that you come up with will be the sprung weight of the vehicle.
    Yes, I've done that but my concern in doing this is if the spring has sagged due to age that the calculation may not give me a correct figure...

  10. #10
    TonyC is online now Wizard Silver Subscriber
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    Les Richmond Automotive's spring rate chart is corrected to to remove the sprung weight.
    The resolution of the image leaves a lot to be desired, but might give you another data point.

    Spring Graph: Spring Height v's Weight Graph

    Tony

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