G'day john
Coolant sounds fine bein green as that is the normal colour of glycol coolant..
As for it suddenly overheating id be susin the cooling system and get it pressure tested and have the rad man put his sniffer in the rad to check for combustion gasses to see if the head gasket is leaking ...
Do you know if the head dowls have been replaced as im sure the std jobbies are plastic and have ill effect on the head gasket seal ...
As for the cracked exhaust maniold/turbine housing that has probably happened with the heat from it cooking and spewing all the green coolant ...
Id be verry sus of this eng now and would have the rite people look at it as this could be the start of a major problem if not sorted quick well worth a drive to dungog or else were with knowlage of the td5
cheers
chris


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