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Thread: my 3.9i no start after hour in low range

  1. #1
    disco-bob Guest

    my 3.9i no start after hour in low range

    just took the disco(3.9i) for a spin in the mud and rain. didnt flog her but she worked reasonably hard. would have been in low range for about an hour. i then turned off engine removed key and then tried to start her again and no good. all lights on the dash came on but starter motor didnt turn at all. roll started her then drove in high range for ten minutes at 50kph and then she started after being turned off. im thinking ive got her too hot, but temp gauge didnt even budge at the time. this is the second time this has happened. havent had over heating issues out side a split hose 6mnths ago. anyone got any clues as to whats going on?

    thanks rob

  2. #2
    Join Date
    Jan 1970
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    Remove
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    all wires to the starter / solenoid.

    if you've got power, put the starter doesn't even turn, it's a power to the starter issue.

    also check engine earth straps
    b

  3. #3
    Join Date
    Jan 1970
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    Moruya Heads/Sth. Coast, NSW
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    Make sure your engine to chassis earth strap and the battery to engine earth strap are in good nick and properly grounded, Regards Frank.

  4. #4
    Join Date
    Jan 1970
    Location
    Adelaide Sthn Hills, South Australia
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    You mentioned rain and mud in your post - I suspect the problem is actually your starter motor, specifically the high current solenoid. You don't mention the age of your Disco but if it's done more than 100,000 Km, and depending on how much water and mud it's been through in its past history, it's highly like that some more has just got into the starter solenoid. This can get between the contacts and prevent them from closing or it can cause the armature (the moving rod) in the solenoid to stick and the contacts never close. A tap with a hammer will usually fix this temporarily but the heat shield in the Disco is pretty good at stopping you getting anywhere near the solenoid to hit it (gently).

    Alternatively, if there was a build-up of dust in there and a little water has got in today to turn it into mud (which won't readily displace when the contacts attempt to close) the effect is the same - no volts get to the high current windings in the starter motor itself.

    If the solenoid is closing properly you'll hear a satisfying clunk and the dash lights will probably dim a little when you turn the key to "Start". I suspect that in your case, neither occurred.

    The other possibility is that the carbon brushes in the starter motor are getting quite worn and you got just enough mud or moisture in there to prevent them making good contact with the copper segments on the rotating commutator. In this case, when you put the key into the "Start" position you'll hear the clunk but there'll be no significant current drawn and the dash lights will continue to glow nice and bright.

    If I'm right, it's likely that the starter motor will continue to work OK for a few more weeks, failing occasionally, and then it will get worse until the starter motor is permanently dead.

    You can do some checks with a multimeter when the car in in fault mode, but that rarely happens on your driveway when it's convenient to do so (Murphy's Law) and the clunk test is a good and simple starting point.

    I think you should get emotionally prepared to pull out the starter motor though, to get it looked at. You'll need a 1/2" socket with an 8mm hex key fitted to it to undo the cap screws holding it into the bell housing. It's a bit tricky to get at the upper one and requires enough 1/2" extensions to get to the front of the engine. Do it when the exhaust pipe is cold and drop the header pipe from the manifold flange to give yourself enough room to manoeuvre the starter motor out.

    Good luck.
    GrahamH
    '65 SIIa 88" Hard-top, Rego DW622, 186 Holden, 4.3 diffs (she's still back in NZ)
    '88 4-door Rangie (long gone)
    '96 Disco SI 3.9V8i (LPG) Manual (Inspector Rex's kennel)
    '03 Disco SII TD5 Auto (the serious camping car)
    '15 Disco 4 3.0Lt TDV6 (was a dog-hair free zone - not now!!!)

  5. #5
    Join Date
    Jan 1970
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    Melbourne
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    Almost exactly the same thing happened to my D1 V8 manual on the Queen's birthday weekend. I did a solid weekend of low range driving (mud, hills, 30+ river crossings) without a problem until I drove the fully loaded disco up Billy Goat (1200m high) in the rain on the way home. The engine/exhaust got hot enough to melt the rear locker air line that ARB had put too close to the exhaust manifold .
    I switched the engine off when I got to the top to see if we could find the air leak. The disco was only switched off for a few mins and then it wouldn't start exactly like yours. Dash lights on, no fuses blown and no sound from the starter. It started to snow so we push started it and I drove for a couple of hours to Traralgon for dinner and parked it in a spot where we could push start again. I tried starting it as soon as I turned it off and it started fine and hasn't given any problems since. I've also had it checked and they couldn't find any problems.

    Could the starter have been heat soaked or something similar? On the trip back I didn't go through any mud or water like the previous days. Just worked the engine pretty hard with a heavy load that was left at camp the other days.
    97 D1 V8 SE manual - loud & locked - RPI Optimax & some toys
    09 D3 HSE
    Sold and missed: 03 D2a V8 auto

    LROCV member

    I love it when a plan comes together!
    John "Hannibal" Smith

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