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Thread: 250 000 Discovery TD5, clutch and more

  1. #1
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    250 000 Discovery TD5, clutch and more

    Guys,
    Coming up to the 250 000km mark with my TD5 discovery 99' model and she's still going strong. BUT, the 'spigel' is as dry as (....) and transfer box is leaking at the seals.

    To fix the seals they need to get the transfer case or gearbox out, is it a good time (taking the amount of k's in considerations) to replace the clutch and flywheel?

    Happy 4wheelen

    TheEntertainer

  2. #2
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    Have you ever had any of the usual TD5 issues or is the 250k fault free?

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    p38arover's Avatar
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    Isn't the flywheel the torsional type that's expensive, i.e., about $1500?

    Ron
    Ron B.
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  4. #4
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    fly wheel will be dual mass if it doesnt look like it needs a grinding FFS leave that bit alone.

    Yep replace the clutch if its out and grease the spigot with high temp moly before reassembly... If its only the Tcase that needs dropping you dont HAVE to drop the box just take the tcase off the back.

    Depends on how much you WANT to do to it really.
    Dave

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  5. #5
    Defender=1st Guest
    As Studio54 has already said. i would like to hear what sort of run you have had outta your Td5 motor ?? any head trouble ?? did you replace the Plastic head dowels with the steel ones ??

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    It's been running pretty good. had to get the manifold machined after the studs broke. a few small issues but nothing serious (touch wood). Have been around aus, solo trip with no problems. O yes had to replace the prop shaft a few months ago.

    The fly wheel think is expensive just over $1000 or some thing like that.

  7. #7
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    I have a feeling that td5's aren't really quite as bad as they are made out to be. Just the fact that you have one doesn't automatically confer that you will have to sell your house to repair it before it's done 250k.

    I'm not denying that there have been problems in any way, just saying that those with problems are always heard the loudest. I sympathise with those that have had problems, but think we should acknowledge that there are people who have not had problems. There are a lot of them out there too.
     2005 Defender 110 

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    p38arover's Avatar
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    Quote Originally Posted by TheEntertainer View Post
    had to get the manifold machined after the studs broke. .
    I noticed one with 3 broken studs at a local workshop last week. Is it common?

    Ron
    Ron B.
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    2003 L322 Range Rover Vogue 4.4 V8 Auto
    2007 Yamaha XJR1300
    Previous: 1983, 1986 RRC; 1995, 1996 P38A; 1995 Disco1; 1984 V8 County 110; Series IIA



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  9. #9
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    Nice to see a positive thread on the TD5.

    Any more people out there who have experienced few problems with the TD5?

    I'm happy, if not nervous, with ours.

    Then again I read plenty of negative posts about the Tdi and V8.

  10. #10
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    problem free td5

    Nope, no probs. Did drop a transmission fluid line on the gearbox once - faulty connector.
    Alan
    2005 Disco 2 HSE
    1983 Series III Stage 1 V8

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