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Thread: In the sump today TD5

  1. #1
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    In the sump today TD5

    some of you might remember the trouble i had with a TD5 engine dropping bits and pieces of metal into the sump.

    One of the bigger parts was a trust bearing, the thing was wearing a grove into the crank, once the grove got to deep the bearing dropped in to the sump.

    Fixing the damage properly would have involved replacing the crank plus some other bits.

    As the car is used as my everyday workhorse a other solution had to be found, a cheap fix.
    So after towing trailers and doing all sorts of trips with it 15.000km all up, the td5 is still going strong.

    This is what is holding the crank in place a little custom part made out of bronze, it fits the grove in the crank and replaces the missing trust washer

    Richard
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  2. #2
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    Quote Originally Posted by furianer View Post
    some of you might remember the trouble i had with a TD5 engine dropping bits and pieces of metal into the sump.

    One of the bigger parts was a trust bearing, the thing was wearing a grove into the crank, once the grove got to deep the bearing dropped in to the sump.

    Fixing the damage properly would have involved replacing the crank plus some other bits.

    As the car is used as my everyday workhorse a other solution had to be found, a cheap fix.
    So after towing trailers and doing all sorts of trips with it 15.000km all up, the td5 is still going strong.

    This is what is holding the crank in place a little custom part made out of bronze, it fits the grove in the crank and replaces the missing trust washer

    Richard
    The thrust washer was wearing the crank

    I don't think your troubles are over just yet somehow

  3. #3
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    ithink i for one would have been pulling the motor out and fixing it in the correct manner.
    there is no telling what other damage will be caused if the thing lets go!
    have a good one :D ken :wasntme:
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  4. #4
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    Quote Originally Posted by 100I View Post
    The thrust washer was wearing the crank

    I don't think your troubles are over just yet somehow

    Troubles are never over in a rover I trust my trust bearing, sure better then what the british put there to hold the crank in place.

    keep my fingers crossed

    Richard

  5. #5
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    Quote Originally Posted by Outback 1 View Post
    ithink i for one would have been pulling the motor out and fixing it in the correct manner.
    there is no telling what other damage will be caused if the thing lets go!
    Thanks i know, i should have, but i thought i give it a try, the crank is stuffed any way, but it runs ok. no metal shavings in sump oil.


    The reason for the trust washer to eat the crank in the first place was, a stuffed clutch, all moving parts of the clutch and dual mass flywheel where almost sized up, pushing the clutch pedal called for some really heavy boot. The previous owner just put up with it for ages.

    And this is where the next bit of bush repair comes in i cut a hole into the bell housing and sprayed the internals with heaps of penetrating oil, 15.000km down the track it is still fine. No squeals or rattels

    so make sure your td5 clutch is operating properly, might just save you a trust bearing

    Richard

  6. #6
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    Quote Originally Posted by furianer View Post
    Thanks i know, i should have, but i thought i give it a try, the crank is stuffed any way, but it runs ok. no metal shavings in sump oil.


    The reason for the trust washer to eat the crank in the first place was, a stuffed clutch, all moving parts of the clutch and dual mass flywheel where almost sized up, pushing the clutch pedal called for some really heavy boot. The previous owner just put up with it for ages.

    And this is where the next bit of bush repair comes in i cut a hole into the bell housing and sprayed the internals with heaps of penetrating oil, 15.000km down the track it is still fine. No squeals or rattels

    so make sure your td5 clutch is operating properly, might just save you a trust bearing

    Richard
    Ah that's logical. That was the point I was making really, is that things don't go pop for no reason, sounds like you're confident in your workaround tho.
    No metal, as in particles on the bottom? You probably already know your bushing material will tend float on top somewhat and if you put it out in sunlight your oil will be nice and glittery (no disco jokes).
    Was there wear on the journal? I don't think the thrust washer ate the crank, I'd think that once the thrust washer wore to a sliver & fell out the crank was then thrusting against the journal itself.

  7. #7
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    Quote Originally Posted by 100I View Post
    Ah that's logical. That was the point I was making really, is that things don't go pop for no reason, sounds like you're confident in your workaround tho.
    No metal, as in particles on the bottom? You probably already know your bushing material will tend float on top somewhat and if you put it out in sunlight your oil will be nice and glittery (no disco jokes).
    Was there wear on the journal? I don't think the thrust washer ate the crank, I'd think that once the thrust washer wore to a sliver & fell out the crank was then thrusting against the journal itself.
    Hi Dan, because of the pressure on the crank towards the front of the engine the front trust washer wore the white metal of and started to grind into the crank, the trustwasher that fell into the sump was the still intact rear one.

    The Grove in the crank is shaped like a half moon, the new custom made bit fits this shape. I believe the original design is a bit under engineered compared to the whashers used in earlier engines.

    Have a good one, minus 17° this morning in this part of the world

    Richard

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