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Thread: Is my Clutch on the Way out??

  1. #1
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    Is my Clutch on the Way out??

    Hello,

    I have recently bought a Series 2 Landrover. It is my first one! It has the original gearbox in it (no syncro for 1 and 2). I am having problems changing gear. I depress the clutch to the floor but it seems barely enough to allow me to disengage one gear and it wont let me put it into a another gear, despite double de-clutching. Even when at a standstill it is difficult to get into gear without a horrible crunching noise (at which point i dont push it any further). For example selecting reverse, while stopped and engine running. Is my clutch on the way out, or is it a problem with the master cylinder?? There is alot of slack in the clutch peddle. If feels and seems as if it is not completely disengaging the clutch plates.

    If you need any other info, please ask.

    Cheers, James

  2. #2
    JDNSW's Avatar
    JDNSW is offline RoverLord Silver Subscriber
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    The problem is not the clutch itself. It will most likely be an hydraulic problem, either the master cylinder or slave cylinder, or simply air in the system (which will almost certainly have been the result of one of these faulty). Fill the reservoir and bleed the system (see workshop manual).

    Once bled, if the problem is still there, it will be one of the two pins that transfer the clutch actuation from the slave cylinder to the clutch fork.

    To see this you may need to remove the floor and transmission tunnel. When you operate the clutch, the slave cylinder turns a short shaft. This is coupled to a shaft on the clutch fork by a steel tube about 50mm long with a cross pin at each end. These pins have been known to break, and the symptoms are consistent with one end of one being broken. It is fiddly but possible to change them in situ. The pins are hardened, and should be replaced with the correct part - mild steel will only last a few days.

    If bleeding the system provided a temporary fix you would be well advised to get a new master and slave cylinder - you can usually identify which is faulty by looking for a slight fluid leak, but if one needs replacing the other probably does. If the bore is undamaged, kits are OK - but the bore probably is not undamaged.

    There is a very slight chance the problem is the flexible hose, but I have never encountered this.

    John
    John

    JDNSW
    1986 110 County 3.9 diesel
    1970 2a 109 2.25 petrol

  3. #3
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    Hi John,

    Thankyou for that information, I will have a tinker with it today. Help much appriatied.

    James

  4. #4
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    it might also be a dragging spigot bearing a warped plate or flywheel. there is also the possability of the archamidies screw having become contaminated and getting dragged around by the throwout mechanism during clutch operation....

    it might also be out of adjustment or have worn pins on the clutch rods flex connection. One of these you can replace easily without pulling half the car apart and the other is a PITA that requires a heap of work to get at and usually after replacing that one for other people Im fuming at them asking if they would have liked me to rebuild the engine while I was at it.


    pray for a hydraulics problem, they're easy, expect a broken or damaged pin/adjustment
    Dave

    "In a Landrover the other vehicle is your crumple zone."

    For spelling call Rogets, for mechanicing call me.

    Fozzy, 2.25D SIII Ex DCA Ute
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    Archaeoptersix 1990 6x6 dual cab(This things staying)


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