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Thread: TD5 Inlet Manifold pressure

  1. #11
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    Makes me love my tdi even more

    Over boost = more power

  2. #12
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    Quote Originally Posted by B-A-S View Post
    For reference/advise.

    The ambient pressure sensor is fitted in the air box to give the ecu the atmospheric pressure .
    The inlet manifold pressure sensor is to give the ecu inlet pressure.

    The ecu calculates the difference between the 2 and it then knows what the actual charge pressure is for injecting the correct ammount of fuel to match and able to alter/change with the boost modulator if fitted on some cars easy lol.

    It ECU cant just relie on a sensor in the inlet manifold if it does not know what the outside atmosperic pressure is to take away from the actual seen manifold pressure so it uses both to calculate it.
    It also uses this calcualtion for adjusting fuel and others maps depending on altitude which it can work out from the seen pressures.

    There is abit more to it than that but from this you get the basics and my fingers are hurting now lol, and i dont type or spell to well either

    Boost cut for the ecu is actualy 242Kpa, if you are hitting this then you have a charge pressure problem in most cases, or it coud be a bad raading sensor.
    Normaly it is when the wastegate has been tampperd with it will give boost cut if over done.
    Remember you can drive normaly one day and the next under some different load and ambient pressure you an hit boost cut.
    So an ideal reading to see on th inlet side is actualy 220-225kpa as a mximium on a standard car.


    Also its worth making a log of the car and see if there are any other sensors hitting a limit, the problem with nanocom is that it does not im my opinion record live or log as fast as some other tools so it can take time to work out the cause of a problem.

    Pete
    that makes so much sence now that its been explained! thanks pete.
    so if 220-225kpa (31.9-32.6psi) is ideal on a std car what would be one looking at for an agressive remap, full 3'' zorst, one of your boost boxes, I/C, hoses and no egr??
    i know ive hit 30 psi between turbo and I/C with trailer on up a large 40kph hill, blew the I/C hose off too, there was a fair bit of surging/cutting out when it happened. dose your boost box over ride the ecu completley or dose it have a safety in it?

    cheers phil

  3. #13
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    Quote Originally Posted by discowhite View Post
    that makes so much sence now that its been explained! thanks pete.
    so if 220-225kpa (31.9-32.6psi) is ideal on a std car what would be one looking at for an agressive remap, full 3'' zorst, one of your boost boxes, I/C, hoses and no egr??
    i know ive hit 30 psi between turbo and I/C with trailer on up a large 40kph hill, blew the I/C hose off too, there was a fair bit of surging/cutting out when it happened. dose your boost box over ride the ecu completley or dose it have a safety in it?

    cheers phil
    X2 for me too?

    Our max pressure according to our Nanocom was 201Kpa with the right foot firmly planted, mine is chipped, silicon hoses, larger I/C, no EGR, 3" exhaust and wastegate turned 2 full turns for more boost.

    Baz.
    Cheers Baz.

    2011 Discovery 4 SE 2.7L
    1990 Perentie FFR EX Aust Army
    1967 Series IIa 109 (Farm Truck)
    2007 BMW R1200GS
    1979 BMW R80/7
    1983 BMW R100TIC Ex ACT Police
    1994 Yamaha XT225 Serow

  4. #14
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    220 kpa is including atmospheric pressure, it's not all charge pressure.

    I'll type more later I'm on a iPhone now so hard to type a lot.



    Pete

  5. #15
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    Quote Originally Posted by B-A-S View Post
    220 kpa is including atmospheric pressure, it's not all charge pressure.

    I'll type more later I'm on a iPhone now so hard to type a lot.



    Pete
    I had another play today and recorded 225Kpa, 2nd gear flat to boards, mine is not standard.

    Baz.
    Cheers Baz.

    2011 Discovery 4 SE 2.7L
    1990 Perentie FFR EX Aust Army
    1967 Series IIa 109 (Farm Truck)
    2007 BMW R1200GS
    1979 BMW R80/7
    1983 BMW R100TIC Ex ACT Police
    1994 Yamaha XT225 Serow

  6. #16
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    Quote Originally Posted by B-A-S View Post
    220 kpa is including atmospheric pressure, it's not all charge pressure.

    I'll type more later I'm on a iPhone now so hard to type a lot.



    Pete
    Correct, 1 bar..100kpa...14.7psi.....or near enough to, altitude dependant, atmospheric pressure, the rest is boost pressure

  7. #17
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    Thanks guys,

    This makes so much more sense to me now...

    As I am seeing pressures of 235, it looks like i need to take a look at winding back the wastegate adjustment - I haven't moved it - but it looks like it was replaced by the previous owner. Mine is chipped, silicone hoses and now no EGR....

    I was also talking to someone today that showed me an example of a cat that had started to block up with black gunk. The owner of that car was also seeing a sudden drop off of power around 2500 rpm..

    Thanks for all the great help.... I think I am finally starting to get my head around what is happening under there....

    Cheers Mark
    Mark

    Of all the things I've lost, I miss my mind the most

    2015 TDV6 D4.... the latest project... Llams, Traxide, Icom 455, Tuffant Kimberleys and Mofos.... so far.
    2012 SDV6 SE D4 with some stuff... gone...
    2003 D2a TD5...gone...
    2000 D2 V8...gone...
    https://bymark.photography


  8. #18
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    235kpa is on the limit of been ok or causing boost cut as you have found.
    if you wind back to about 225kpa you should get rid of the problem.


    remember this, evn if the wastegate is/was a a standard setting.
    tuning will produce more exhaust gas, this inturn will produce more boost even tho the wastegate is not alterd.

    In some cases a tuned car does need backing of on the wastegate to stop boostcut simly because the new produced exhaust smoke spins the turbo harder and increases the boost pressure without even having to alter it.

    hope that makes sence


    pete

  9. #19
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    Quote Originally Posted by B-A-S View Post
    235kpa is on the limit of been ok or causing boost cut as you have found.
    if you wind back to about 225kpa you should get rid of the problem.


    remember this, evn if the wastegate is/was a a standard setting.
    tuning will produce more exhaust gas, this inturn will produce more boost even tho the wastegate is not alterd.

    In some cases a tuned car does need backing of on the wastegate to stop boostcut simly because the new produced exhaust smoke spins the turbo harder and increases the boost pressure without even having to alter it.

    hope that makes sence


    pete
    Makes heaps of sense Pete...

    God I love this place!..

    Cheers, Mark
    Mark

    Of all the things I've lost, I miss my mind the most

    2015 TDV6 D4.... the latest project... Llams, Traxide, Icom 455, Tuffant Kimberleys and Mofos.... so far.
    2012 SDV6 SE D4 with some stuff... gone...
    2003 D2a TD5...gone...
    2000 D2 V8...gone...
    https://bymark.photography


  10. #20
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    Mark,
    Mine is the same as yours, Chipped, Silicone Hoses and EGR removed.
    I had the exact same problem you describe, I was thinking overboost.
    Turns out it was the Ambient Air Pressure sensor, the one on the airbox.
    Easy way to check, diconect and go for a drive.
    Just be carful where you buy it, I got one quote of over $600.
    Got mine from British Car Components in West Melbourne, 93295766.
    About $250, I replaced the MAF, fuel filter and air cleaner all at the same time.
    It's all good now.
    Cheers Lionel

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