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Thread: Not so budget turbo install

  1. #51
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    Got the struts from ebay and the mounts from strut specialists in wa.

    Only trick i think is matching the weight to the strut. My bonnet is light so i went for 180lbs ones for a ute canopy.

    On first fitment the angle the bonnet sat at when open was the same as the angle the hinges were open to remove the bonnet- so when i opened it the whole thing popped out with much drama and me wondering what the hell had just happened
    Hercules: 1986 110 Isuzu 3.9 (4BD1-T)
    Brutus: 1969 109 ExMil 2a FFT (loved and lost)

  2. #52
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    Slight thread derail but if anyone else is thinking of fitting bonnet struts and are trying to figure out what capacity struts to get, take a look at adjustable gas struts - they seem to be the strut of choice at home. When you first fit them you'd be hard pressed to close the bonnet, but the struts allow for gas to be bled from the system via an allen key, until they match the weight of the bonnet plus attachments. HAve read good things about them in the forums back home.

    This is a supplier in the UK, but I'm sure it's possible to find something more local....
    GasStrut Engineering - Product Range - Adjustable Force Gas Struts

  3. #53
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    Haven't had a lot of progress recently.. but I have made the inlet out of the old one.

    Attached Images Attached Images
    Hercules: 1986 110 Isuzu 3.9 (4BD1-T)
    Brutus: 1969 109 ExMil 2a FFT (loved and lost)

  4. #54
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    Strahan, Tasmainia
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    Where did you get your underbonnet insulation from?

  5. #55
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    Quote Originally Posted by Benji4BD1T View Post
    Where did you get your underbonnet insulation from?
    Tru-fit. But it was a hell of a saga... I'm not using that bonnet anymore (went for a Puma type to fit the W2A) and have some marine insulation from Whitworths for the new one.

    PM me for details if you are interested in what I think of Tru-Fit
    Hercules: 1986 110 Isuzu 3.9 (4BD1-T)
    Brutus: 1969 109 ExMil 2a FFT (loved and lost)

  6. #56
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    Finally finished the exhaust. It is all fun and games until you try and manoeuvre under the 110 while tacking up the flanges and accidentally slide over the tig torch.

    It is a bit more complicated than it really needs to be, but it is pretty tight up under the chassis. The rear tip is the only part you can see unless you climb up under it.



    Progress is slowing.. but I'll get there eventually!
    Attached Images Attached Images
    Hercules: 1986 110 Isuzu 3.9 (4BD1-T)
    Brutus: 1969 109 ExMil 2a FFT (loved and lost)

  7. #57
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    Quote Originally Posted by flagg View Post
    Finally finished the exhaust. It is all fun and games until you try and manoeuvre under the 110 while tacking up the flanges and accidentally slide over the tig torch.

    It is a bit more complicated than it really needs to be, but it is pretty tight up under the chassis. The rear tip is the only part you can see unless you climb up under it.



    Progress is slowing.. but I'll get there eventually!
    Fantastic job!!!!

  8. #58
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    Sep 2008
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    Agree with CHIEF - awesome job!

    Makes mine look like a flock of seagulls crashed into a pipe factory

    Steve
    1985 County - Isuzu 4bd1 with HX30W turbo, LT95, 255/85-16 KM2's
    1988 120 with rust and potential
    1999 300tdi 130 single cab - "stock as bro"
    2003 D2a Td5 - the boss's daily drive

  9. #59
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    Thanks guys.

    I'm going to wait until I run it for a bit and make sure I don't need to make any modifications then get it ceramic coated. Interestingly HP Coatings told me that a normal coating will be no good with the mud and water that a 4x4 will be subject to, so they are going to do two coats of a special one designed for motorbikes that is better in the weather. The only catch is that it has a lower temp that it can handle - it is limited to 700Deg C.. close enough to my EGT limit for me not to worry too much.
    Hercules: 1986 110 Isuzu 3.9 (4BD1-T)
    Brutus: 1969 109 ExMil 2a FFT (loved and lost)

  10. #60
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    Quote Originally Posted by flagg View Post
    Thanks guys.

    I'm going to wait until I run it for a bit and make sure I don't need to make any modifications then get it ceramic coated. Interestingly HP Coatings told me that a normal coating will be no good with the mud and water that a 4x4 will be subject to, so they are going to do two coats of a special one designed for motorbikes that is better in the weather. The only catch is that it has a lower temp that it can handle - it is limited to 700Deg C.. close enough to my EGT limit for me not to worry too much.
    I reckon that lower temp coating will be fine. With a decent turbo and intercooler I doubt you'd be seeing anywhere near 700degC post turbo with the stock pump. From memory Rovercare was less than 700 PRE-turbo with fuel screw right out on his VNT + WTA setup.

    Steve
    1985 County - Isuzu 4bd1 with HX30W turbo, LT95, 255/85-16 KM2's
    1988 120 with rust and potential
    1999 300tdi 130 single cab - "stock as bro"
    2003 D2a Td5 - the boss's daily drive

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