Originally Posted by
Fubar
G'day Gents,
I'm looking for the part numbers on the genuine Isuzu full rebuild kits.
I have a ex-army 4BD1 which I will turbo..... so I'm after, I think, a 4BD1T kit that will suit the ex-army engines.
I've trolled through this thread but didn't see any listing for full reco kits.
I spoke to the guys at Gilbert & Roach Newcastle but they can't help me without a VIN or specific part number.
Cheers,
Jason
From my recent (and currently in process) rebuild of a 4BD1 with an aftermarket turbo (Garrett G22):
5-87810-567-4 GSKT.SET;ENGINE EACH 1 FOR NON TURBO MOTOR (ONLY ONE AVAILABLE)
5-87814-567-1 LINER KIT EACH 2 GRADE 3 TURBO LINER
5-87814-568-1 LINER KIT EACH 2 GRADE 4 TURBO LINER
8-94132-813-2 METAL KIT;CRNK EACH 1 TURBO CRANK BEARINGS
8-94117-032-1 METAL SET; MAIN EACH 1 NON TURBO CRANK BEARINGS
8-94114-565-2 THRUST;BRG EACH 2
9-12271-608-0 METAL SET; CONN EACH 4
9-11691-048-1 METAL KIT; CAMS EACH 1
9-11693-035-1 METAL;CMSHF,INT EACH 2
1-09070-100-1 BOLT;CYL HD TO EACH 4 NON TURBO - M12X102
8-94367-436-0 BOLT;HEAD TO BL EACH 2 TURBO 10X25 M12X119
5-09009-060-1 BOLT; CYL HEAD EACH 1 NON TURBO 12X115
1-09070-101-1 BOLT;CYLINDER H EACH 13 NON TURBO 12X115
1-09070-100-1 BOLT;CYL HD TO EACH 4 TURBO 12X106
1-09070-101-1 BOLT;CYLINDER H EACH 12 TURBO 12X119
1-11721-013-0 GUIDE; VALVE,IN EACH 8
5-12565-006-0 COLLAR; SPLIT EACH 20
8-97120-167-0 SEAL; VLV GUIDE EACH 8
For the liners you will need to measure to determine the right grade per cylinder. I'll post up a diagram outlining the process along with the power/torque/performance curve charts we've used for this rebuild, not claiming ANY expertise at all, just passing along what I have so if it's wrong, please someone let me know too)
I wasn't sure what to go with on the bolts as you can see and ordered them all knowing the Isuzu parts supplier here (United States) will take back any undamaged and unused for me.
Scratching my teenage itch now that I'm in my midlife crisis...
'87 110 County 4BD1+T+LP (Godzilla)
'88 110 Perentie Cargo 4BD1+T+LP (Thing1)
'91 110 Perentie Cargo 4BD1+T+LP (Thing2)
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