Engine Saver screw in sensors
Hi Alan
Very good question & one I have been asked a few times in the past week.
Before we designed our screw in sensors we did some serious research
into the properties of plastics when exposed to liquid coolants and high temperatures.
The original plastic plugs are injection moulded from straight nylon with a half life expectancy of 5 to 7 years at normal engine temperatures
( this is the point at which the material degrades to 50% of it's original strength)
A temperature event at any time in the vehicles life will dramatically shorten this life span
Engine Saver sensors are machined from solid Ertalon 66GF30 material.
And have the solid stainless steel sensor core through the centre.
This is the stuff most modern high temperature engine components are made from.
Rocker covers, water pump housings, inlet manifolds and accoustic covers are all made from this material.
Our In-Line sensors are also made from it and have been for years.
In short it has a far higher working temperature and service life than nylon and should easily outlast the vehicle.
Continuous working temperature ratings are 120 degrees for 5000 hours or 110 degrees for 20000 hours
Straight nylon is rated at 80 degrees for 20000 hours
Incidentally the bleed plugs in the Series 11 V8 and the Defender Puma transit engine are now made from this new material as well.
When the older vehicles were made this material wasn't generally available.
Another place straight nylon has been used is in the white drain plugs in the bottom of the fuel filters.
I had a customer last year tell me his had failed and the fuel had leaked away...
I hope this has been helpful
Davy