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Thread: Six wheel studs to five wheel studs - why is it so hard?

  1. #51
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    Quote Originally Posted by bee utey View Post
    Just to annoy you my single axle car trailer hasn't got it's wheels snugly fitting on its hubs and has done may tens of thousands of km like that, often overloaded, (I built it 32 years ago) never once had a wheel come loose. Many aftermarket steel wheels of the 70's didn't have tight centres either, I never had any of them come loose despite some serious looney driving.

    Moral of the story is: do your nuts up properly and you'll be fine, 99.999999% of the time!

    What a baaad man I've been!
    But do they have tapered nuts that locate the wheels on tapers??? (like steel wheels)

  2. #52
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    Quote Originally Posted by MR LR jnr. View Post
    But do they have tapered nuts that locate the wheels on tapers??? (like steel wheels)
    Of course they (the steelies) do, but the 70's mags were just as loose on the hub, had flat seat nuts and didn't come loose if properly tightened. I'm not sure what taper seat nuts have to do with it, it's clamping force that induces friction between the wheel and the hub. Light oil on the nuts, clean threads and correct torque and it's unlikely a wheel will come off. Dry wheel nuts will bind long before correct clamping force is reached.

  3. #53
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    All I'm saying is that's the proper way to do it, to be honest i don't give a flying **** how yours are/were set up, personally I like precision and to build things properly so i don't have to re-torque my wheel nuts every time I drive to the shops, properly built things are reliable, and having observed your knowledge on this forum countless times, I would say you know that as well and probably a lot better than me. Your knowledge like many others has made me gain a great deal of respect for you on the forum.

    However all I'm pointing out is the proper engineering way of retaining a wheel so you don't kill a bus load of nuns (or my family!!!) then have to pay the damages when insurance won't cover it.

    Cheers
    Will


    COOL i just became a Wizard

  4. #54
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    Quote Originally Posted by MR LR jnr. View Post
    All I'm saying is that's the proper way to do it, to be honest i don't give a flying **** how yours are/were set up, personally I like precision and to build things properly so i don't have to re-torque my wheel nuts every time I drive to the shops, properly built things are reliable, and having observed your knowledge on this forum countless times, I would say you know that as well and probably a lot better than me. Your knowledge like many others has made me gain a great deal of respect for you on the forum.

    However all I'm pointing out is the proper engineering way of retaining a wheel so you don't kill a bus load of nuns (or my family!!!) then have to pay the damages when insurance won't cover it.

    Cheers
    Will


    COOL i just became a Wizard
    I respect your attention to detail, in many ways you remind me of my next door neighbour when I grew up. He would spend two weeks building a tailshaft at work to replace the one that I made him in half an hour at home. He's a fitter and turner, I'm an engineer. He understands precision, I understand forces.

    Enjoy your Wizzing.

  5. #55
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    Mechanical Engineering is what I'm going to do , funny that, dad is a fitter and turner, he taught me a lot (as well as my farmer uncle) and i guess thats what rubbed off on me.

    Cheers
    Will

  6. #56
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    So I've seen:

    • Steel wheels. Held on by tapered nuts.
    • Old school alloys. Held by tubular nuts (which located the wheel on the stud) with flat washers. These were I'm pretty sure just generically made without consideration to centring as the nuts did the job.
    • Old school alloys. Fitted with "Bolts"/"Studded Nuts", these had a tapered seat, again centring the wheel as a steel wheel would. A pain to fit as they also didn't use a ring to locate and you had to lift, hold and try to screw in the bolt. Then you had the wheel flopping all over the place on one bolt, the hub spinning every time you tried to fit the next one. Needed two people with 3 hands each.
    • New alloys. Fitted to hubs with studs, where the centre hole is oversized, they are supplied OEM with generally plastic or only once I've seen steel centring rings to suit the OD of the hub/ID of the wheel. Seen this from BBS/Work etc. Many people have rings made to suit their application and wheel/tyre shops do offer this service so they can stock a generic size centre and use spacers to adapt.
    • New Alloys. Fitted with tapered nuts, also using the hub to locate. As per Baz's notes on the X5. They use a tapered nut as they have a steel spare which requires the taper. And the usual BMW driver probably couldn't change the wheel let alone choose which is the right nut.
    • Centrelock Wheels. Modern alloys (and we are talking racing apps now) use a tapered nut to locate concentrically as well as multiple pins to prevent rotation under load. Older steel centrelocks (MG, Jag, etc, usually spoked as well) also tapered but do not remember any locating pins for rotational forces.



  7. #57
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    I haven't done anything outside of what Bee uty has done, if it's good enough for an engineer, then it's good enough for me.
    Cheers Baz.

    2011 Discovery 4 SE 2.7L
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  8. #58
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    Gee I have been living dangerously for all these years.
    RRC mags do not have a centre spigot that is tight or tapered nuts.

    Any RRC with mags depends on its nut's clamping force for wheel security.

    I have fitted the same system to my trailer , double horror!!!

    I recall that RRC wheels failed in LR initial testing and so additional material was added making them 10KG to the steel wheels 13Kg.

    All of this malarky depends on the strength of the wheel, and I recall that in many decades past, wheels were tested for ADR by driving the car in circles etc until they broke.

    AFAIR centre spindle mounting was introduced by car makers to reduce NVH because of wheel runout. Maybe it has been since adopted by authorities as a standard, but wheel security depends on the strength of the wheels.
    Regards Philip A

  9. #59
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    OK. i'm confuse mainly because i do not own a D2

    I see you can buy spigot spacers which appear to be plastic therefore it look to me they would only assist with centering the wheel onto the hub and that the wheel nuts and studs would be doing all the work

    is there any pics somebody could post so i can get my head around this centre bit

    i can see both sides of the argument, would like to be on one side of the fence or the other

  10. #60
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    A quick lesson on forces:

    If a hub has a shoulder, and a wheel has a bore, the only way shear (sideways) force can be continuously transferred from one to another is for the wheel bore to be a press fit (interference fit) on the hub. The radial force due to the press fit must be higher than the shear force generated by the hub pressing down on the wheel. Otherwise the force drops to zero on the opposite side to the applied force and the wheel moves.

    So in the real world wheels have some small clearance between the hub shoulder and the wheel bore. For the wheel to support the hub the wheel must constantly move by at least the clearance amount. This will cause cyclic shear forces on the wheel studs causing them to fail by fatigue.

    In a properly tightened wheel, the clamping force generated by the wheel studs, multiplied by the coefficient of friction between the hub face and wheel face, MUST exceed the highest shear force generated by the wheel against the hub. The studs then remain purely loaded in tension, this load does not vary enough to cause fatigue. Cyclical shear forces of any magnitude generated by loose nuts will cause rapid failure of the studs. The key word here is friction, the wheel and hub faces should be clean and flat or the coefficient of friction is lowered and the wheel may move.

    Please note, bolts loaded in shear are mainly used in static situations, such as civil engineering. They are mainly medium tensile. High tensile bolts are designed to clamp the joint in question, to prevent relative motion. This way the joint can experience cyclic forces without the bolts failing. A typical land rover example of too loose high tensile bolts exists in the lower front control arms in coil sprung vehicles. Often these bolts aren't properly tightened after a diff job and soon develop significant wear as they move about. I have seen them worn quite badly making them almost impossible to get out.

    As for centering rings, they are mainly for wheel balance. (as mentioned some are plastic) In the past I had loose centred mags with flat washers, sometimes I would have to loosen them and shift them slightly before retightening to improve wheel balance. No biggie if you understand what's happening.

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