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Thread: Gearboxes! Whats the go?

  1. #1
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    Gearboxes! Whats the go?

    Hey guys,

    Im struggling to get my head around whether or not there is actually a gearbox that is suitable for the county.

    I'm currently running a LT85 and LT230 (1.2) and the car is highly driveable - awesome off-road and sits on 110 just fine - but I know it's going to break...

    If I were to install any gearbox/transfer combo behind my un-turboed (with the intention to eventually turbo) county - what would it be?

    I'm reading that the R380 could be a good fit (and I could keep my LT230 ) but how hard is the conversion and am I going to break the R380 as well?

    Otherwise the LT95 seems to get everyone excited but the sound of being stuck at 100kph doesn't sound great either.

    What's the consensus?
    AlexTurner

  2. #2
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    Hi Alex, the LT95 is a transfer case and a 4 speed gearbox all in the one unit. Are you running the LT85 5-speed with the LT230?
    Cheers
    Slunnie


    ~ Discovery II Td5 ~ Discovery 3dr V8 ~ Series IIa 6cyl ute ~ Series II V8 ute ~

  3. #3
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    LT85 - Good, will break. (Should get coupla hundred k kms though)
    R380 - Good, will break. (ditto)
    LT95 - Great, will still eventually break. Diff/transfer ratios can help with the speed issue, although you did buy an Isuzu county.
    Isuzu 5 speed - Good, better, best.
    Do a search on here, there's looooots of reading
    The Phantom - Oslo Blue 2001 Td5 SE.
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  4. #4
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    Gearboxes! Whats the go?

    LT95 with .996 hi range transfer + turbo + standard diff ratio. Cruising at 110k's no issue. Capable of 140++

    Forgot to add - that's with 255/85-16's

    Steve
    1985 County - Isuzu 4bd1 with HX30W turbo, LT95, 255/85-16 KM2's
    1988 120 with rust and potential
    1999 300tdi 130 single cab - "stock as bro"
    2003 D2a Td5 - the boss's daily drive

  5. #5
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    Any of them can be broken if you abuse them, but its not compulsory to do so.

    Amongst the 4BD1/110s here there are a couple with LT85s, one with 307,000km, both are going fine.

  6. #6
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    what SteveG said. I have an R380.. I drive it very carefully but managed to break it. I've been told this was due to a mistake when it was reconditioned before I fitted it, however.

    If I did it all again, I would do exactly what SteveG suggested. I wanted the more refined manners of the R380 and was near to KLR who did the bell housing so it was an easy - but not cheap - conversion at the time.

    IMO the Isuzu MSA/MXA conversion is only for people who have a mill and a lathe and the skills to use them.
    Hercules: 1986 110 Isuzu 3.9 (4BD1-T)
    Brutus: 1969 109 ExMil 2a FFT (loved and lost)

  7. #7
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    Quote Originally Posted by flagg View Post


    IMO the Isuzu MSA/MXA conversion is only for people who have a mill and a lathe and the skills to use them.
    True, but if someone wanted to make a few adapter housings, there are cad drawings somewhere of mine, all that needs doing is the adapter shaft to be made, its drawn up, just need to send bits to Barry so he can make some, I just haven't had the time.
    And someone to sort a shifter

  8. #8
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    Quote Originally Posted by Disco Muppet View Post
    LT85 - Good, will break. (Should get coupla hundred k kms though)
    R380 - Good, will break. (ditto)
    LT95 - Great, will still eventually break. Diff/transfer ratios can help with the speed issue, although you did buy an Isuzu county.
    Isuzu 5 speed - Good, better, best.
    Do a search on here, there's looooots of reading
    I largely agree with what Muppet said, but:

    LT95 - About the highest compliment you can pay it is that it is adequate. Expensive, rare, gear changes about as fast as a RoadRanger and a pain to work on as it is a huge heavy lump. I do like driving them though, and I've had two vehicles with them and never had a bigger problem than leaks *touches wood*.
    LT85 - About as strong as an R380, but getting rare and consequently expensive.
    R380 - Cheap, plentiful, easy enough to work on. If it breaks, find a parts car (Disco) and grab the box. Great to drive.
    Isuzu 5 speed - Unquestionably strong enough, but a strange collection of ratios and bespoke bits are needed -> expense.

    If you are going to those lengths, there are two other high-dollar options that I find interesting:

    Rakeway can put a TKO 600 where an R380 was, or so I've heard (anyone have pictures?). The ratios work out well for a 4BD1 with a Disco LT230, and it's rated to 600ft.lbs - about 800Nm.

    A baby Allison - reliable, probably make for a much quicker vehicle. You'd have to deal with insecure types whinging about you driving an auto though.

    For me, for now, I'm very happy with the R380 though.

  9. #9
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    Quote Originally Posted by Dervish View Post
    I largely agree with what Muppet said, but: LT95 - About the highest compliment you can pay it is that it is adequate. Expensive, rare, gear changes about as fast as a RoadRanger and a pain to work on as it is a huge heavy lump. I do like driving them though, and I've had two vehicles with them and never had a bigger problem than leaks *touches wood*. LT85 - About as strong as an R380, but getting rare and consequently expensive. R380 - Cheap, plentiful, easy enough to work on. If it breaks, find a parts car (Disco) and grab the box. Great to drive. Isuzu 5 speed - Unquestionably strong enough, but a strange collection of ratios and bespoke bits are needed -> expense. If you are going to those lengths, there are two other high-dollar options that I find interesting: Rakeway can put a TKO 600 where an R380 was, or so I've heard (anyone have pictures?). The ratios work out well for a 4BD1 with a Disco LT230, and it's rated to 600ft.lbs - about 800Nm. A baby Allison - reliable, probably make for a much quicker vehicle. You'd have to deal with insecure types whinging about you driving an auto though. For me, for now, I'm very happy with the R380 though.
    Tko600 idea is interesting - have these been adapted to the 4bd1 before?

  10. #10
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    Sorry to say i still maintaon the r380 even the later suffix L are a toy compared with the lt95. They are easy to repair and work on in my experience and totally over engineered. A direct fit to the 4bd1 in a lr product means less peripheral issues. Just how fast do you want to shift gears in a 110??? Mine is just fine and very drivable. The allison trans option has a problem in that the smaller at540/5 models have no lock up converter and the later electronic allisons are just too exxy.
    The Isuzu 110. Solid and as dependable as a rock, coming soon with auto box😊
    The Range Rover L322 4.4.TTDV8 ....probably won't bother with the remap..😈

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