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Thread: For the Drum Brake Gurus - I have a binding front brake.

  1. #1
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    For the Drum Brake Gurus - I have a binding front brake.

    Hi guys,
    I'm hoping you could shed some light on my problem.

    I recently changed the front cylinders and shoes on my car (series 3 stage 1). And it all went smoothly for the left, but on the right for some reason when I fitted the shoes onto the new cylinders the drum wouldn't fit, even with the cylinders compressed all the way in and the cams wound in etc. Here is a photo showing how it was fitting up:





    You can see that the shoes are sitting at a wider radius than the inner radius of the drum. I couldn't figure out what was going on, so I determined it was either that the cylinders on the right hand side had a larger retracted lenght.

    Anyway, I ended up to resorting to removing a small amount of material off the contact point between the cylinder actuation point (not the pivot point) and the shoes to allow them to sit further in. I figured this would be fine as the shoes would be pivoting from the same point and if I were to take off too much material the cylinders would compensate it.

    The brakes were fine on the first drive, although i felt that the car had a slight tendancy to pull to the right. I figured it was no big deal as the brakes hadn't bedded in yet.

    The car doesn't see all that much use, just predominatly 4wd work. Last saturday, when I was driving the car, I found that it was pulling more to the right than before and while I was 4wding it was just getting harder and harder. To the point where it was braking vastly harder than the left and often i would fit it locking up the wheel under moderate braking.

    I can't understand what is causing it, obviously drum brakes have a self assisted characteristic where when the shoes make contact with the drum they have a tendancy to be pulled in to it and assist in the braking. I just can't understand why it is happening here?!? The only thing I can think of is that perhaps the pivot point of the shoes (which I didn't touch) on the RH cylinders is different on the LH cylinders (for some reason I was supplied two different brands of wheel cylinder, one brand fitted LH and the other fitted RH).

    Any advice guys is greatly appreciated. Last night we were out 4wding and it got so bad that you would touch the brake pedal and the right front wheel would instantly lock up and stall the engine in 1st low! The brake wouldn't release until I reversed. (this happened at about 1:30am at the top of gentle annie!!!)
    Stirling

  2. #2
    mike 90 RR Guest
    Mmm .... Your bottom photo shows width of shoe fit's into the groove area of the backing plate

    When you have the adjustment screw wound in ....Are you sure that the brake shoe is not getting jambed between that groove & the brake drum???


    .... As it could be a case of the brake shoes being wider than original .. or fitted the wrong way round?

  3. #3
    JDNSW's Avatar
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    First thing I would do is pull the drum off and see if anything has changed.
    (The most common reason for this problem is contaminated brake shoes, usually either brake fluid or oil from the hub, but could be just greasy hands, or even, in a rarely used vehicle in a damp climate, rust)

    Apart from these possibilities, I would be looking for one of the following:-

    1. pull off springs incorrectly assembled or broken (if turning the wheel backwards frees it, this is more likely)

    2. adjuster snail loose on its shaft or just turns too easily

    3. If it has the posts the shoes rest on sideways adjustable, then these may be loose, missing or incorrectly adjusted.

    4. Unlikely, but could be junk in the hydraulics acting as a one way valve

    5. Loose wheel cylinder.

    6. Unlikely, but check - you do have the right wheel cylinders on both sides? Right and left are different.

    Let us know what it turns out to be.

    John
    John

    JDNSW
    1986 110 County 3.9 diesel
    1970 2a 109 2.25 petrol

  4. #4
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    I had to do the same modification to my brake shoes when i replaced them because they would not fit. I have also had binding left hand brake before too it is a real bitch when doing a steep decents on gravel usualy ends up being oil and crap on the shoes.

    Paul

  5. #5
    mike 90 RR Guest
    Also .... When buying new brake shoes ... A preliminary check on receiving the correct "diameter of shoe" ..... is to place them in the brake drum and make sure they are the same diameter (no gaps)

  6. #6
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    Quote Originally Posted by mike 90 RR View Post
    Mmm .... Your bottom photo shows width of shoe fit's into the groove area of the backing plate

    When you have the adjustment screw wound in ....Are you sure that the brake shoe is not getting jambed between that groove & the brake drum???


    .... As it could be a case of the brake shoes being wider than original .. or fitted the wrong way round?
    I don't believe it is getting jammed in, the shoes are sitting in the exactly same place as the originals were.

    It is possible that the shoes are wider, but I have now taken the drum off twice and I didn't notice any unusual rubbing inside the drum.

    I doubt I fitted them the wrong way round also, because I made sure that the adjustment cam was aligned with the post which it acts against.

    Quote Originally Posted by JDNSW View Post
    First thing I would do is pull the drum off and see if anything has changed.
    (The most common reason for this problem is contaminated brake shoes, usually either brake fluid or oil from the hub, but could be just greasy hands, or even, in a rarely used vehicle in a damp climate, rust)

    Apart from these possibilities, I would be looking for one of the following:-

    1. pull off springs incorrectly assembled or broken (if turning the wheel backwards frees it, this is more likely)

    2. adjuster snail loose on its shaft or just turns too easily

    3. If it has the posts the shoes rest on sideways adjustable, then these may be loose, missing or incorrectly adjusted.

    4. Unlikely, but could be junk in the hydraulics acting as a one way valve

    5. Loose wheel cylinder.

    6. Unlikely, but check - you do have the right wheel cylinders on both sides? Right and left are different.

    Let us know what it turns out to be.

    John
    Thanks for your detailed suggestions John.

    1 - Springs


    I don't believe I put the springs on the wrong way? The photo above shows the spring fitted... Although looking at it now i'm wondering if the lower spring should be attached to the rear shoe rather than the front one.

    2 - Adjustment cam's are a little worn but you can't turn them without a spanner or ratchet

    3 - I have never touched these as i'm usure what you adjust them to.

    4 - Hydraulics are working fine, the cylinders retract, it is just he shoes that are staying engaged.

    5 - Will check this

    6 - You can't actually fit them the wrong way around, The bolt holes and the brake line done line up.

    Quote Originally Posted by paulthepilot_5 View Post
    I had to do the same modification to my brake shoes when i replaced them because they would not fit. I have also had binding left hand brake before too it is a real bitch when doing a steep decents on gravel usualy ends up being oil and crap on the shoes.

    Paul
    Hi Paul,
    It is interesting that you have said this! I can't live with this, it's so dangerous when 4wding to have one of the front wheels locking up on you before the others. When I had the binding problem when 4wding I was able to alleviate the symptoms by scratching all the buildup off the shoes. But it is still not a fix.

    Quote Originally Posted by mike 90 RR View Post
    Also .... When buying new brake shoes ... A preliminary check on receiving the correct "diameter of shoe" ..... is to place them in the brake drum and make sure they are the same diameter (no gaps)
    The thing is that all 4 shoes were supplied wrapped together so you can't really place them inside the drum without tearing up the packaging, I fitted 2 to one side and the drum slid on fine. I fitted the remaining 2 and the drum wouldn't fit. So I swapped the drums over and I found that it wasn't the drum causing the problem.

    Could this be caused by worn wheel bearings??
    Stirling

  7. #7
    mike 90 RR Guest
    Quote Originally Posted by stirlsilver View Post
    1 - Springs

    I don't believe I put the springs on the wrong way? The photo above shows the spring fitted... Although looking at it now i'm wondering if the lower spring should be attached to the rear shoe rather than the front one.


    4 - Hydraulics are working fine, the cylinders retract, it is just the shoes that are staying engaged.

    5 - Will check this
    Haven't fitted drum brakes in 20 years .... BUT would suggest the following

    Had a look at your photo and agree with the spring should be on the front shoe .... as it needs to pull the shoe & piston of slave cylinder closed ..... ON second thoughts .... ARE you missing a spring???

    AS the one you have on now keeps the trailing shoe hard up against the slave cylinder
    AND another is required to keep the shoe & piston of slave cylinder closed .... Check for missing spring!!!
    WHEN there are 2 springs opposite 2 each other & connected .... this will balance the force of the springs on shoes and will keep the shoes .... balanced & centered

    The spring as it is fitted now is pulling the shoes to one side .... rather than putting force on closing the piston & shoe into the slave cylinder (= brakes off)


    To check shoe diameter fit to drum .... Place drum on floor and place/fit new shoes to inside and check for a diameter match .... But I think you took a photo of the problem


    Mike


  8. #8
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    Regarding the shoe fit to the drum, on a couple of drum brake jobs I did in the dim dark past I had the shoes radius ground to fit the drums. I don't know if this service is still avaiable but those brakes were far more effective than others I had done by simply fitting a set of new shoes.

    Roger

  9. #9
    JDNSW's Avatar
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    As far as I can tell from the photo, the spring shown is correct. The other shoe has an identical setup. The springs should be pulling strongly on the shoe, as they are close to the anchor end (getting them onto the anchor should be quite difficult!). I suppose there could be a problem if one spring has got overstretched during installation. Also, check if there is more than one hole near the right place on the shoe - it could have extra holes for some obscure reason - I know the ones I just looked at do, although not near there.

    John
    John

    JDNSW
    1986 110 County 3.9 diesel
    1970 2a 109 2.25 petrol

  10. #10
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    The spring shown in the photo is on the correct shoe. Not sure if right way round though. Here is picture from manual.
    Attached Images Attached Images

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