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Thread: Monster 6 Turbo Diesel into a 101.

  1. #1
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    Williamstown, Barossa, SA
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    Monster 6 Turbo Diesel into a 101.

    New thread time! Having thought about where to locate this 'conversion thread', the decision (with a little help) was made to place it here as this is 'Room 101' after all!! So, now we move on to dispel the myth that 101's are not set out to accept a big diesel.. Brute has started the ball rolling with his Monster V8 Diesel, but I think he needs a challenger!! Anyway, most of you have seen my 101 thread which has pics of said donk in it, but for those who have not, here it is in its stripped down 'ready for fitment attempt 1' state. I've now cut away and removed the chassis, lowered the gear linkage so the lever seal sits 25mm above the rocker covers. I've also made an exhaust manifold guard to help deflect some of the heat away from my left arse cheek! The hydraulic PTO unit has been removed, and a plate made to cap the hole. Once the diesel is in and proven, then the hydraulic rear mounted winch will be another project. I've also capped the PAS drive hole with a 'blind seal' which is just like a normal seal but with no hole in the middle... When the PAS project happens, this will be popped out and the truck pump refitted.
    Attached Images Attached Images
    1995 Mercedes 1222A 4x4
    1969 (Now know! Thanks Diana!!) Ser 2 Tdi SWB

    1991 VW Citi Golf Cti (soon to be Tdi)

    'When there's smoke, there's plenty of poke!!'
    'The more the smoke, the more the poke!!'

  2. #2
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    And then....

  3. #3
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    don't keep us in suspense. What is it?
    URSUSMAJOR

  4. #4
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    Sump reversal.

    A few will notice that I've also removed, straightened and reversed the sump.. Cummins had the foresight on the 6Bt to make it reversible. I've also modified the oil pick up pipe as the genuine part to suit the reversed sump was silly money!! Usual Cummins story it seems. Thankfully, the local CNH dealer is only 5 min down the road, and this engine is fitted in several headers and tractors so sump gaskets, filters, front pulley seals etc are easily obtained and at a lot lower costs than Cummins!! Here's the modified pick up pipe.
    Attached Images Attached Images
    1995 Mercedes 1222A 4x4
    1969 (Now know! Thanks Diana!!) Ser 2 Tdi SWB

    1991 VW Citi Golf Cti (soon to be Tdi)

    'When there's smoke, there's plenty of poke!!'
    'The more the smoke, the more the poke!!'

  5. #5
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    Parkerville WA
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    Looks like you might at least have some room to work at each side. I don't have that luxury

  6. #6
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    Dec 2009
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    This is what the fans want!

    Brian, its a UK sourced Cummins 6Bt out of a Leyland Daf 45, 5.9 straight six turbo diesel engine (also found in US Dodge Rams). Power is anywhere between 100 and 500 BHP reliably, and I've been told u to 1000bhp if we want to have a laugh!! Now, having driven my 101 for nearly 500 km, one thing I've noticed is that they like to run warm over here.... so with this in mind, a few days ago I've bought a Dodge Ram fan hub and pulley out of the states, which which will bolt onto the front of the block and put the fan roughly where it sits with the current V8. I'm going to use the original truck fan that came with the engine as its in great condition and HUGE!!! By doing away with the viscous coupling, I can keep it close to the engine and even closer to the rad which will mean minimal cowling. Overkill...? Probably, but its better with more than less, and as the engine is flat out at 2800/3200, it won't be that noisy.... and if it is, great! You'll hear me coming!
    Attached Images Attached Images
    1995 Mercedes 1222A 4x4
    1969 (Now know! Thanks Diana!!) Ser 2 Tdi SWB

    1991 VW Citi Golf Cti (soon to be Tdi)

    'When there's smoke, there's plenty of poke!!'
    'The more the smoke, the more the poke!!'

  7. #7
    Join Date
    Dec 2009
    Location
    Williamstown, Barossa, SA
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    Hot butt protection!!

    Here's the new exhaust guard that will hopefully deflect some of the manifold heat down and out. I'm also going to re clad the engine cover with insulation as there's not a lot of the original stuff left!!! The gear linkage is close but it does clear everything by 5mm, and the lever should sit on the flat area between the original lever hole and the RH edge of the engine cover..... Still not 100% sure if that turbo is big enough!!!
    Attached Images Attached Images
    1995 Mercedes 1222A 4x4
    1969 (Now know! Thanks Diana!!) Ser 2 Tdi SWB

    1991 VW Citi Golf Cti (soon to be Tdi)

    'When there's smoke, there's plenty of poke!!'
    'The more the smoke, the more the poke!!'

  8. #8
    Join Date
    Dec 2009
    Location
    Williamstown, Barossa, SA
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    Quote Originally Posted by Brute View Post
    Looks like you might at least have some room to work at each side. I don't have that luxury
    Hopefully so.. From what I can see, the compressor will be close to the LH chassis rail but I'm hoping it'll sit just above it as I don't plan to scallop the chassis anywhere and really don't want to. I've worked out that the front prop is going to have to have a carrier bearing mounted on the side of the bell housing just to get the drive around it! Here's a pic of the second set of front springs.. The second leaf will find its way under the 101, and the first leaf will sit under the bench ready for a trailer that I'm planning later next year.
    Attached Images Attached Images
    1995 Mercedes 1222A 4x4
    1969 (Now know! Thanks Diana!!) Ser 2 Tdi SWB

    1991 VW Citi Golf Cti (soon to be Tdi)

    'When there's smoke, there's plenty of poke!!'
    'The more the smoke, the more the poke!!'

  9. #9
    Join Date
    Jul 2013
    Location
    China
    Posts
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    minimal cowling....

    not too minimal...took cowl off my 101 when doing some job and couldn't be bothered to screw it back on....after a bit (serious) offroading two blades snapped and the rest damaged by stones....doh!..so keep at least the bottom shielded.

    without the viscous coupling the fan is going to run pretty fast it may be noisier than the engine.....(or not...)

    looks like a great project.

  10. #10
    Join Date
    Jan 1970
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    Canberra
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    Quote Originally Posted by Sitec View Post
    So, now we move on to dispel the myth that 101's are not set out to accept a big diesel..
    Is there a myth? - the original issue came up a couple of years ago when discussion was about putting an Isuzu in and it was explained that while it could be done it it would require some modification and that was not wanted by the poster.

    So there is no myth as such. Anything is possible it just depends on how far you want to modify. Franken101 will reflect this philosophy.

    It will be great to see your 101 up and running with all its mods.

    Garry
    REMLR 243

    2007 Range Rover Sport TDV6
    1977 FC 101
    1976 Jaguar XJ12C
    1973 Haflinger AP700
    1971 Jaguar V12 E-Type Series 3 Roadster
    1957 Series 1 88"
    1957 Series 1 88" Station Wagon

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