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Thread: EGR Valve issues?

  1. #1
    sooly Guest

    EGR Valve issues?

    HI Guys and Girls,
    I've developed an acceleration lag in my puma in between 1800 - 2200 revs, in all gears but is most noticable in 2nd and 3rd. I think Scallops had a similar issue about a month ago. I have been to the dealer who reset an engine sensor which did nothing. Has anyone else had this issue and had it repaired? If so what was it so I can return to the dealership with some knowledge of the issue?
    Thanks

  2. #2
    Gav110 Guest
    Mate I've had it too. Have already had one replaced last week, but new one seems to have the same issue ! Is generating OBD fault code P0404.

    Am driving it down to Melbourne next Monday so will see if that 'clears out the pipes' but have already booked it in for a second look at it when I get back

    Given some of the feedback on Defender2.Net it seems the only reliable long term fix is to blank it off - something I don't really want to do esp while under warranty.

  3. #3
    sooly Guest
    Hi Gav
    thanks for the reply. Doesn't sound good. I talked to a mechanic mate of mine and he said if it's blanked off it will transmit a constant error code as it won't be detected by the ECU. I wonder if a fuel additive would clear the crap?

  4. #4
    Gav110 Guest
    No mate - you can get around that with one of the blanking kits made by the UK guys - which leaves just enough opening to avoid triggering the sensor.

    Check out: Defender2 - View topic - Accelerating...

    and:

    Defender2 - View topic - Stainless steel EGR blanking kits

    As for fuel additives - I spent $60 on 2 bottles of the strongest stuff I could find and it did nothing beyond give a short term octane boost.

    Anyone locally fitted an EGR blanker?

  5. #5
    Join Date
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    It must be a very variable thing...I'm at 40,000 km and 2 years without issue.



    Mostly city driving at 60km per day but with some freeway stuff and off road mixed in.
    Mahn England

    DEFENDER 110 D300 SE '23 (the S M E G)

    Ex DEFENDER 110 wagon '08 (the Kelvinator)
    http://www.aulro.com/afvb/members-rides/105691-one_iotas-110-inch-kelvinator.html

    Ex 300Tdi Disco:



  6. #6
    Gav110 Guest
    There's clearly a **** batch of EGRs floating around hence why some are OK and some are cack, and I (joy of joy) have had 2 in a row... Same thing as the clutches, gearboxes and other notable examples of LR's appalling component quality. Gee I wish I'd bought a vehicle from a company which has been making drive trains based around the same basic body shape for 60 years - oh that's right, I did....
    Last edited by dullbird; 25th August 2010 at 04:01 PM.

  7. #7
    dmdigital's Avatar
    dmdigital is offline OldBushie Vendor

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    I have had a faulty EGR for almost 12 months now. I'm awaiting a new one to be fitted. I haven't experienced any lag as described and the Pumas done over 49,000km now.

    I can't recommend enough putting silicon hoses on the Puma to smooth out acceleration. The difference is considerable as the intercooler hoses are so soft they expand under boost.
    MY15 Discovery 4 SE SDV6

    Past: 97 D1 Tdi, 03 D2a Td5, 08 Kimberley Kamper, 08 Defender 110 TDCi, 99 Defender 110 300Tdi[/SIZE]

  8. #8
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    Faulty egr

    G'day sooly,just get rid of the egr valve,easy to do and there are many kits to choose from,did mine about a month ago (03 disco) and its a different car to drive and better on fuel!!Plenty of info on these forums,if your getting a driver demand fault code,its probably the pedal,also did mine and made a big difference,cheers!

  9. #9
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    Quote Originally Posted by Disco1469 View Post
    G'day sooly,just get rid of the egr valve,easy to do and there are many kits to choose from,did mine about a month ago (03 disco) and its a different car to drive and better on fuel!!Plenty of info on these forums,if your getting a driver demand fault code,its probably the pedal,also did mine and made a big difference,cheers!
    Oh the joy of a TD5. Not so easy on a Puma unfortunately, I wish. ECU doesn't like people fiddling. I know lots of people are trying in the UK but haven't heard if very successful without reprogram ECT.

    Allan

  10. #10
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    Mine has been doing the same since i got it and no matter how many times I mention it to my stealership they always say the same... no fault detected. I will now go armed with the info in this thread and get the stupid thing fixed. Thank god for forums like this?

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