Well here's my none success story. I purchased a 96 6.5 chev turbo engine (96,000k old), it had a damged bore due to injecter failure. So had a resleeve done, and had the motor rebuilt, new mechanical injecter pump(tweaked), reco injecters, new starter etc..Being a 96 model block, this is the engine to have, less prone to failures. it ran the serpintine belt water pump, dual thermostats etc..
Anyway i pulled my holden 336 stroker out (which was only 5000ks old) had the tubo 700 rebuilt to suit the Chev, with 6.5 chev governer, low stall converter etc.., dropped the chev in (its just a chev so bolted straight in almost, although it is bigblock size), cut and welded exhaust manifolds to make them fit, had an MQ patrol 4 core radiator modified to fit.
Got it running, had a few teething problems straight away (water pump gasket leaked) idled well, sounded awsome, off idle torque was fantastic, drove no different to the holden stroker, fuel economy was alot better aswell.
All was going ok, putting around town and all. Set off on a holiday and thing started getting hot, could only putt in it, any time you put the foot in it would get hot, and oil pressure would drop off. After weeks of frigging around, motor out off to engine shop, they pulled it down and couldn't find any problems with it, even stuck a new set of big end bearings in it just in case, and a new oil pump. New thermostats ($200:eek:) etc.. kept doing it, i spent months and months on it (and$$$$$) At this stage i was over it, performance was ok, economy ok, but nothing to right home about.
Finally fixed it with an 80mm thick 2 core aluminium radiater sho horned in there, at this stage i hated the thing and had learnt ALOT about these engines, particularly from the websites in the US.
The reason i went for this engine was IMO the 300tdi/Td5 was to small, 4bdi was to gutless (read all the carp from 4wd mags) and all the hype (advertising) on these chevs suckered me in.
From what i now know i think the success rate would be around 50%, some are real happy, some are not overly impressed but it works and for the money would never do it again, the others just cut there losses and started over (me).
IF you were to get a good engine and could cool it successfully then it would be good, not great but good.
Now for me, after driving one, an intercooled, boosted, isuzu 4bd1t, leaves it for dead, better to drive, better economy, and the feeling of reliability, how many isuzu conversions have failed?? none that i know of on this site.
I should have listened to John (Bush65) and done the isuzu instead, he's a very wise man:D
My 2c.
(p.s, this has been discussed on outerlimits a fair bit aswell)

