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Thread: Defender replacement door cards/door trim

  1. #1
    GCLRL Guest

    Defender replacement door cards/door trim

    Hi all,

    First post in here so bear with me if this is in the wrong place.

    I have an '04 Defender 110 and the front 2 door cards are shot. I have looked at replacing with factory ones but they are either ridiculously expensive (if new) or not in very good condition if second hand.

    I have been playing with the idea of having some fabricated. Fibreglass was the first idea that came to mind then after reading an article in 4WD where they showed aluminium replacement it got me on to that idea!

    Only problem is that it is a horrible shape to copy!

    Anyone been through this? Got any templates/plans/ideas?

    Cheers,

    Phil

  2. #2
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    I maybe able to help. PM me...

  3. #3
    Join Date
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    Welcome

    Hi Phil

    Welcome aboard to the forum.
    I would be interested to see what you come up with for the replacement door cards.
    To say hi to the other forum members, get yourself on the Introductions and say hello on there .
    .

  4. #4
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    If you have a good look around the net you will find them pre made in checker plate.

    Sorry, cant remember where I saw them, most likely a UK Site, start with Famous Four or Padocks.
    98 Defender 110 tdi Boomer


  5. #5
    Join Date
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    Not sure aluminium or chequer plate would be a good idea in Australia, especially in the Northern, Western or Central areas. They would get damn hot to the point where you could burn yourself quite bad.
    Though having said that I would use it if I built a Tomb Raider Replica.
    The odd shape makes them quite difficult to replicate.
    2011 Discovery 4 TDV6
    2009 DRZ400E Suzuki
    1956 & 1961 P4 Rover (project)
    1976 SS Torana (project - all cash donations or parts accepted)
    2003 WK Holden Statesman
    Departed
    2000 Defender Extreme: Shrek (but only to son)
    84 RR (Gone) 97 Tdi Disco (Gone)
    98 Ducati 900SS Gone & Missed

    Facta Non Verba

  6. #6
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    I have been thinking about the same thing. I've got a chequer plate rear door and I would not want it on my side doors as it increases the noise level significantly.

    I've been thinking of a strong plastic covered with a marine carpet, a proper place to put my arm and some map pockets.

    There are some around in the UK if you look, but they are just plastic and the shipping prices them out of my range.

    If there is someone on the forum who works with plastic of this size.. I'm sure they could get a good run going!
    Hercules: 1986 110 Isuzu 3.9 (4BD1-T)
    Brutus: 1969 109 ExMil 2a FFT (loved and lost)

  7. #7
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    No idea if they ship to Oz but worth asking MPS 4x4 Store Catalogue

  8. #8
    GCLRL Guest
    thanks for all the tips.

    I did think that aluminium would be too warm but as mentioned above noise would definitely be increased too.

    Plastic is a great idea but I have called around and making something that big would be pricey.

    Just spoken to a mate who works in boat repair and he recommended either moulding the current shape and making fresh ones out of fibreglass or 'skinning' by simply covering the existing card with carbon fibre matting. I like this idea because you could add different shapes add armrests etc.

  9. #9
    Didge Guest
    Would it be possible to use the old ones or similar and use them as the mould for vacuum forming some new plastic ones? That way you'd get (or should get) the same size and shape as the original.

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