Page 1 of 2 12 LastLast
Results 1 to 10 of 12

Thread: Rear cross member bent at each end?

  1. #1
    Join Date
    Nov 2008
    Posts
    68
    Total Downloaded
    0

    Rear cross member bent at each end?

    Hi Guys,
    Was looking at the rear cross member to fabricate some rear protection and noticed that from about the jack lift point to the edge the bar bends in about 4mm, both sides. Is it meant to be straight or is this normal?

    Sent from my HTC One XL using Tapatalk 2

  2. #2
    Join Date
    Aug 2006
    Location
    Kingston, Tassie, OZ.
    Posts
    13,728
    Total Downloaded
    0
    Should be a nice straight face all the way across.

    Someone has been touch parking I guess?


    JC

  3. #3
    Join Date
    Nov 2008
    Posts
    68
    Total Downloaded
    0
    It's been there since New!!. I guess l really did get the Friday afternoon build. The bend is similar both sides. See photo it shows the rear cross member going behind the extremity of the body.


    Sent from my HTC One XL using Tapatalk 2
    Attached Images Attached Images

  4. #4
    Join Date
    Aug 2006
    Location
    Kingston, Tassie, OZ.
    Posts
    13,728
    Total Downloaded
    0
    Hmm, have you checked the body isn't the issue? The body panels are referenced to the bulkhead, EVERYTHING back from there will be out by a factor of X magnified by each door gap etc etc if that isn't right. A straight edge across the rear crossmember will confirm.
    Also, the words defender and panel alignment are total opposites
    JC

  5. #5
    Join Date
    Jan 1970
    Location
    Normanhurst, NSW
    Posts
    10,258
    Total Downloaded
    0
    No worries there mate - that's not bent at all.








    This is bent ..........................

















    This one not caused by touch parking though JC
    Roger


  6. #6
    Join Date
    Nov 2008
    Posts
    68
    Total Downloaded
    0
    Yeah, I put a straight edge on it, and it is definitely bent. Mine is a 2009, so maybe it's a puma thing? as I found some pictures on the web that seam to have the same gap. Would love someone who has a puma to check their rear end to compare?

    Sent from my HTC One XL using Tapatalk 2

  7. #7
    Join Date
    Jan 1970
    Location
    Normanhurst, NSW
    Posts
    10,258
    Total Downloaded
    0
    Common fitment as found in Td5's also - the rear quarter panel does extend beyond the chassis cross member by about 4 or 5mm.
    Here's a photo of my 2003 model, and although I hadn't put a straight edge on the rear chassis member until a few minutes ago, you're right, the cross member is bent forward about 3 or 4mm.

    So it's not exclusive to Puma's.

    Roger


  8. #8
    Join Date
    Jan 2007
    Location
    SW of Geelong
    Posts
    2,383
    Total Downloaded
    0
    Yep, late model Defender chassis bend in at the ends, I don't know the reason for it, but I've had to allow for this with the dual rear bars I'm making. I'm not sure how far back this change to the chassis goes, but the Pumas I've fitted rear bars to have all had the bent chassis. Fortunately the bars are mounted on rubber gaskets, so I just add an extra 3mm gasket to the ends.

    Cheers, Murray
    '88 County Isuzu 4Bd1 Turbo Intercooled, '96 Defender 130 CC VNT
    '85 Isuzu 120 Trayback, '72 SIIA SWB Diesel Soft Top
    '56 SI Ute Cab


  9. #9
    Join Date
    Feb 2011
    Location
    Richmond, NSW
    Posts
    867
    Total Downloaded
    0
    Mine has a bend on the starboard side.

    This was a result of me installing a hi-lift jack carrier and overtightening the nuts on the for'ard end (nearest the wheel) and before I'd realised that it has compressed the rear cross member, it was too late.

    As it needs to be nice and straight (flush with the rear and vertically straight too) for the wheel carrier, this will need fixing at some point. Not sure how, but we'll find a way.

  10. #10
    Join Date
    Oct 2008
    Posts
    917
    Total Downloaded
    0
    All TD5 onwards have some bend. Some worse than others. Apparently started when they switched chassis manufacturers many years ago. You'll notice that the body no longer bolts directly to the back chassis, but has a spacer now. The old series landrovers did bolt to the flat part of the rear crossmember - and were perfectly flat. But after about 2000ish they are banana'd.

Page 1 of 2 12 LastLast

Bookmarks

Bookmarks

Posting Permissions

  • You may not post new threads
  • You may not post replies
  • You may not post attachments
  • You may not edit your posts
  •  
Search AULRO.com ONLY!
Search All the Web!