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Thread: FIP ING HELL!! - Tdi Fuel Injector Pump Leak

  1. 5th June 2013, 10:05 AM #21
    damienb
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    Unhappy screwed

    Fantastic - got it all back together and no leaks. Two days later it's leaking from the lower half - looks like the main head oring Don't know what I'll do now
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  2. 5th June 2013, 12:37 PM #22
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    manic
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    Good to hear others are enjoying some success with the help of this thread ....

    damienb: Is the main head the top piece you removed to sort out the spindle leak... is it leaking at a gasket you replaced? I replaced the gasket between the base of the pump and the top cover with a new one, thoroughly cleaning the mating surfaces and doing up the top bolts evenly.
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  3. 5th June 2013, 02:06 PM #23
    damienb
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    No everything in the top half is now good.

    It's now leaking from the big o-ring at the injector head.

    I started with a rocker cover leak. I fixed that and it started leaking from the oil pipe o-ring. Fixed that and the oil filter head gasket started leaking. Fixed that and the IP top cover gasket started leaking. Fixed that and now the big o-ring is leaking. Conspiracy right? What else?
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  4. 5th June 2013, 05:04 PM #24
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    manic
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    Ah ok, I'm with you. The head is the bit where the injector lines attach...

    That is a pain, although perhaps not so bad after you have done it?
    Found this: TDI Pump Head Seal Replacement Procedure
    For kit: http://www.dieselgeek.com/Viton_Pump.../pmp-viton.htm
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  5. 5th June 2013, 09:19 PM #25
    damienb
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    Got this o-ring in green as part of the Bosch kit. Should be OK right?
    Damien
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