I replaced the cap on the expansion tank...not change in the temp on the gauge.
So off to my "radiator guy", he found the following:
- coolant flow through the system was fine (so I guess the pump is ok)
- radiator is ok
- no leaks
- he got a reasonable amount of crud out on the back flush, but nothing major
I might change the thermo as a matter of course, but with flow ok, It shouldn't be too much of a contributor.
Which leads me to only one (?) conclusion...the viscous hub must be knackered - unless there's anything else I haven't thought of.
When idling in traffic, the temp drops to say half the gauge, as soon as I return to high speed running, around 90kmh - up it goes to 3/4.
I have to reconnect the vac lines to rear of the heater control panel, the radiator guy said the heater tap was opening and closing - but I'm still getting hot air through the vents. I think I've seen posts alluding to another vac solenoid doing something in the heater box - not sure what - but is this the one under the vent on top of the left front guard, or is there another one?
Why have a set of simple cables and levers, when you can complicate things with vacuum operation! 

Cheers
Mike
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