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Thread: LT95 handbrake oil leak

  1. #11
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    You can probably find an LR parts manual for your model somewhere on the net; these can be a big help when trying to sort out where the various bits and pieces go. O course, an LR workshop manual will also show most assemblies, however not all - try to pull a diff apart for the 300 TDI and you'll find little to assist in the wsm; thankfully the wsm for the earlier model years does show a diff rebuild).

  2. #12
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    Quote Originally Posted by rar110 View Post
    Thanks Steve.

    Should I take off the oil catcher and apply some flange sealant/gasket goo?
    I would, otherwise there is nothing stopping any oil that does leak from getting into the drum.
    Pretty sure in the overhaul manual it states to put the oil catcher on with sealant.

    Steve
    1985 County - Isuzu 4bd1 with HX30W turbo, LT95, 255/85-16 KM2's
    1988 120 with rust and potential
    1999 300tdi 130 single cab - "stock as bro"
    2003 D2a Td5 - the boss's daily drive

  3. #13
    85 county is offline AULRO Holiday Reward Points Winner!
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    assuming you have the old hand brake setup it may be a good time to ditch all the brackets and rods and just get a defender cable one. All you need is everything, backing plate to the end of the cable.

    The oil catcher is the last of your problems. i assume you have swapped out the seal. You can get a double lipped one if you shop around. But the real problem is the spine leaking.

    I ditched the felt thing and replaced it with some nylon conveyor belt cut to shape and a good coating of RTV.

    That is after checking that there is no play in the output shaft.

    The out put flanges for a RR are same front and back. different on the counties.

    Drive shaft to long to get off, just jack up the back of the car. High lift on the rear cross member

  4. #14
    85 county is offline AULRO Holiday Reward Points Winner!
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    Oh oil in the drum, just run for 1/2 klm with the hand brake on, smells a bit but just burn it out

  5. #15
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    Quote Originally Posted by steveG View Post
    I would, otherwise there is nothing stopping any oil that does leak from getting into the drum. Pretty sure in the overhaul manual it states to put the oil catcher on with sealant. Steve
    Thanks Steve, I used locktite flange sealant under the oil catcher.
    L322 tdv8 poverty pack - wow
    Perentie 110 wagon ARN 49-107 (probably selling) turbo, p/steer, RFSV front axle/trutrack, HF, gullwing windows, double jerrys etc.
    Perentie 110 wagon ARN 48-699 another project
    Track Trailer ARN 200-117
    REMLR # 137

  6. #16
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    I finished this job over the weekend. It took me about 8 hrs over about 4 days. But I took it fairly carefully, taking a lot of time to clean up oil contamination and to ensure the shaft and hub spline were clean.

    The photo below is the gearbox filter. The fragment it caught is pretty normal I understand.

    image-3644603121.jpg


    The next thee photos are after cleaning up the hub & shaft and applying some forma gasket.

    image-2549083370.jpg


    image-344609523.jpg


    image-4227017854.jpg


    My propane touch hasn't worked in a while. So I used a butane stove to burn the oil off the shoes. I was surprised how much of the black stuff oozed out

    image-600535418.jpg


    Finally a pic of it all back together. I used the standard seal part as I have a heap of them. I also used a felt washer as I had some of them too. I applied some forma gasket to the underside of the felt. Will see how it goes.

    image-1938966537.jpg

    I adjusted the handbrake according to the manual and took it for a drive. It was a bit too tight and the drum was above boiling point. I backed it off and adjusted it at the cable end.
    L322 tdv8 poverty pack - wow
    Perentie 110 wagon ARN 49-107 (probably selling) turbo, p/steer, RFSV front axle/trutrack, HF, gullwing windows, double jerrys etc.
    Perentie 110 wagon ARN 48-699 another project
    Track Trailer ARN 200-117
    REMLR # 137

  7. #17
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    I soaked my shoes in petrol overnight then used the blowtorch to burn the crap out.

    Steve
    1985 County - Isuzu 4bd1 with HX30W turbo, LT95, 255/85-16 KM2's
    1988 120 with rust and potential
    1999 300tdi 130 single cab - "stock as bro"
    2003 D2a Td5 - the boss's daily drive

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