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Thread: Custom boxes on top of wheel arch

  1. #1
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    Custom boxes on top of wheel arch

    My best man is a cabinet maker and wants to make me a couple boxes after Easter.
    They will go on top of the wheel arches which will have the same width as wheel arch and about 950mm long. I lost some length due to cargo barrier. So am looking for the best way to make this box to maximize internal space. It will have a lid to open up toward the side window.
    I will need to bolt it on the side where there two blanks made for 3rd row seats. Not sure though if I need to bolt it on the wheel arch.
    Anyone with similar project and their recommendations will be good.

  2. #2
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    No help with the boxes, but they sound like they would be a terrific pairing with a set "gull-wing" side windows......just say'n !

  3. #3
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    Bolting on wheel arch

    In the Puma there are a number of nuts (look like 8 mm thread) welded under the wheel arch. I presume that where 3rd row seats are added, then holes are drilled in the wheel arch to give access to these nuts. They look like very sturdy connection points.

  4. #4
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    Hey Mate,

    I have exactly what you have described. Mine are made from ply wood covered in marine carpet. The are just bolted through the wheel arches. I have 2 6x9 Speakers mounted in them and keep recovery gear, Bottle jack, axe, shovel rope and various bits and peices. They are perfect size and dont take up much room at all.

    Cheers

    Pete

  5. #5
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    Something like this, I guess - only better finished if built by a cabinet maker or covered with marine carpet.
    For years I used a couple of milk crates but since replacing them with the box I find it much tidier and it takes up less room. I didn't fit lids as I considered that they would restrict access too much.



    The fridge is a semi fixture on the LHS and even though I'm a shortie, I don't find access a problem. I'm not a fan of fridge or drawer slides and feel that they add unnecessary weight and take up extra space.


    I like to have access to gear as needed, without needing to unload unwanted items, hence the multiple levels as seen here.


    The fridge and Box are attached to a tubular steel framework that I fitted to each side of the rear load space and, as can be seen, the LHS also houses most of my extra electrical gear - utilising the curve in the bodywork and is out of the way.



    Roger


  6. #6
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    Quote Originally Posted by 110 Pete View Post
    Hey Mate,

    I have exactly what you have described. Mine are made from ply wood covered in marine carpet. The are just bolted through the wheel arches. I have 2 6x9 Speakers mounted in them and keep recovery gear, Bottle jack, axe, shovel rope and various bits and peices. They are perfect size and dont take up much room at all.

    Cheers

    Pete
    Fantastic, any chance for a couple of photos?
    Did you bolt them on the wheel arch?

  7. #7
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    Quote Originally Posted by Xtreme View Post
    Something like this, I guess - only better finished if built by a cabinet maker or covered with marine carpet.
    For years I used a couple of milk crates but since replacing them with the box I find it much tidier and it takes up less room. I didn't fit lids as I considered that they would restrict access too much.



    The fridge is a semi fixture on the LHS and even though I'm a shortie, I don't find access a problem. I'm not a fan of fridge or drawer slides and feel that they add unnecessary weight and take up extra space.


    I like to have access to gear as needed, without needing to unload unwanted items, hence the multiple levels as seen here.


    The fridge and Box are attached to a tubular steel framework that I fitted to each side of the rear load space and, as can be seen, the LHS also houses most of my extra electrical gear - utilising the curve in the bodywork and is out of the way.



    Super thanks, this is exactly what I want to do with spare battery, I want to install it in one of the boxes on the left side.


    I just need to buy the marine carpet and my best man will provide the ply and labour to build, so am getting a good deal here.

  8. #8
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    I'm half way through a similar build but for a hardtop. Two 1300mm long boxes on each wheel arch that sit just below the window line. One houses a 58ltr water tank and pump and the other an aux battery and ctek. Both have separate storage compartments towards the rear so weight is kept closer to centre of vehicle and storage can be accessed easily from the rear.

    Lids won't be hinged, they will be a routered fit and have latches at each end set into the top of the lid. I'm not convinced hinge screws into ply will last long on rough roads.

    My boxes are larger than the wheelarch tops as they fit snugly against and will be bolted to a 660mm wide x 400mm high (approx) centre drawer box. The gap between the drawer box and the sides of the wheelarch will be where I run power and water to the rear.

    I'm using 17mm form ply. Has a black coating on both sides that keeps it all looking neat but is harder to work with as the coating needs to be routered off so glue works. Galv screws and selleys durabond on all joints. Will weight around 120kg including a set of 227kg drawer slides.

    Will transform the useable space and mean I dont need to unpack the back to get to things.

  9. #9
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    Quote Originally Posted by steane View Post
    I'm half way through a similar build but for a hardtop. Two 1300mm long boxes on each wheel arch that sit just below the window line. One houses a 58ltr water tank and pump and the other an aux battery and ctek. Both have separate storage compartments towards the rear so weight is kept closer to centre of vehicle and storage can be accessed easily from the rear.



    Lids won't be hinged, they will be a routered fit and have latches at each end set into the top of the lid. I'm not convinced hinge screws into ply will last long on rough roads.



    My boxes are larger than the wheelarch tops as they fit snugly against and will be bolted to a 660mm wide x 400mm high (approx) centre drawer box. The gap between the drawer box and the sides of the wheelarch will be where I run power and water to the rear.



    I'm using 17mm form ply. Has a black coating on both sides that keeps it all looking neat but is harder to work with as the coating needs to be routered off so glue works. Galv screws and selleys durabond on all joints. Will weight around 120kg including a set of 227kg drawer slides.



    Will transform the useable space and mean I dont need to unpack the back to get to things.

    I won't be using drawer in the middle. I will leave middle as is so I can put the fridge and other things. This is my daily vehicle and need to have free space, load it only when I go on trips.
    The whole design will be based on modular type.

  10. #10
    numpty's Avatar
    numpty is offline TopicToaster Silver Subscriber
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    I have a similar thing and if I get a chance today I'll take a few pics and post them up.

    As suggested, a gullwing window would be a great addition as well.
    Numpty

    Thomas - 1955 Series 1 107" Truck Cab
    Leon - 1957 Series 1 88" Soft Top
    Lewis - 1963 Series 11A ex Mil Gunbuggy
    Teddy5 - 2001 Ex Telstra Big Cab Td5
    ​Betsy - 1963 Series 11A ex Mil GS
    REMLR No 143

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