3 Attachment(s)
Shortening the winch wireless control loom
Just a quick one... did some soldering over the weekend on the loom for the wireless control box for the winch.
The factory cable is about 2.5m long. I need it to be about 30cm tops...
So out comes the trusty soldering iron again, and I turned this:
http://www.aulro.com/afvb/attachment...1&d=1444114977
Into this:
http://www.aulro.com/afvb/attachment...1&d=1444114977
The loom had some funky bulges in it, I wasn't sure if there was any diodes or anything else in there, but luckily, it was just a result of Warn's propensity to create bulky solder joints, and really thick heatshrink.
On one end of the unit, there is a deutsch connector, which runs off 18 gauge wires. The unit is fused, but the fuse holder has larger 16 gauge wires. There were some solder joins which split power from the main connector port into 2 pins on the deutsch plug... so I assume that the control box has a power circuit and a control (switched output) circuit of some description.
What I ended up doing was shortening it both sides of the fuse holder. This was a simple matter of cutting and rejoining the solder joins where necessary, applying heat shrink, and tidying up the loom.
Wherever possible, I try to stagger the soldered joins, so that the final loom does not end up like a python that's just swallowed a wallaby.
http://www.aulro.com/afvb/attachment...1&d=1444115419
A good wrap with some electrical tape and she's apples.
This will remain plugged into the wireless control module and winch connector port in the engine bay, and be secured alongside the factory wiring. When I need to go full retard and want to connect the wired controller, it's a simple matter of disconnecting one, and adding the other.