I replaced the input gear on the transfer today on the advice of wrinklearthur.
The whine has retreated to a fraction of its former glory. If I get the right speed and right application of throttle i can JUST make it out...
Comparing the whiny input gear to the known quiet one i installed the difference in machine quality was obvious to see. Both were cross drilled and relatively new however the known good one looked like it was properly machined where as the whiney unit looked like it was made on a lathe in rural Latvia...
Figure what remains of the noise might fade with time as the new faces bed in somewhat....
We will see how we go!


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While we raced along a country road on the grass verge, I had to remind myself that Defeer's are stable up to a forty degree side slope and noted that the same noise was apparent around the same engine rev in forth gear low range.
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