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Thread: DIY Tdi auto conversion

  1. #1
    Join Date
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    DIY Tdi auto conversion

    I'm considering converting my R380 to a Disco auto (ZF 4HP22 I think?), if it turns out my R380 requires rebuilding.

    I'm interested in any info on what is required including time/parts/tools/skills, things to watch out for etc, etc.

    I must be getting old and/or lazy, but I do like the idea of a point and shoot Defender

  2. #2
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    Good idea Ranga. The ZF auto box is also more plentiful than another R380. From what I've read in the past the easiest way is to swap in a new motor and tranny combined.
    L322 tdv8 poverty pack - wow
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  3. #3
    redrovertdi Guest
    You drop the r380 and transfer out together after removing transmission tunnel and seat box centre cover[do it for ease], remove clutch/flywheel and adaptor plate, fit auto adaptor plate and flex plate then auto with torque convertor seated and transfer case attached, you will need some high pressure transmission cooler hose[pirtek] and a cooler, also a kick down cable bracket to attach to your injector pump. you can attach the t bar to the space between the seats until you work out your personal cubby/t bar set up

  4. #4
    redrovertdi Guest
    you may have to modify the zf spud shaft to suit the defender lt230, mine would not go all the way in due to different spline lengths.
    auto vrs manual adaptor plates
    Attached Images Attached Images

  5. #5
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    Quote Originally Posted by redrovertdi View Post
    you may have to modify the zf spud shaft to suit the defender lt230, mine would not go all the way in due to different spline lengths.
    auto vrs manual adaptor plates
    I was hoping you would reply - I'd appreciate it coming and having a look if you don't mind.

  6. #6
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    May as well pull the motor and fix any leaks while your at it.
    I've got a new engine crane that needs a work out.
    Keep us updated if you go ahead with it, I should be available to lend a hand.
    '95 Defender 130 Single Cab
    HS2.8 TGV Powered
    ------------
    98% of all Land Rovers built are still on the road.
    The other 2% made it home.

    Cost difference between Britpart and Genuine seals: £2.04. Knowing that your brakes won't fail at any moment: Priceless.

  7. #7
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    Posted a quick guide have a search for my posts. Easy to do have had no issues so far.

  8. #8
    VladTepes's Avatar
    VladTepes is offline Major Part of the Heart and Soul of AULRO Subscriber
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    I'd love to do this too but the $ makes it uneconomical for me I'm afraid.
    It's not broken. It's "Carbon Neutral".


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    1994 Defender 130 HCPU "Rolly"
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